碳纤维/铝蜂窝太阳翼基板热变形分析

以某卫星的碳纤维/铝蜂窝太阳翼基板为对象,研究了碳纤维层合板和铝蜂窝芯层弹性常数和热膨胀系数的等效计算。分别采用等效参数和I-deas软件中的Laminate铺层模型等方法,分析了高温和低温状态下太阳翼基板的热变形,并对计算结果进行了比较,初步说明热变形分析是可行的。面板铺层材料参数对基板的热变形影响很大,在建立分析模型时不能将其等效为各向同性的均匀材料。     

北京三号A/B卫星太阳翼分析及试验验证

针对北京三号A/B卫星高刚度太阳翼开展了分析及试验验证,包括基板准静态分析和静力试验验证,太阳翼收拢状态和展开状态模态分析及收拢状态力学环境试验及展开基频测试,以及太阳翼地面展开试验。通过基板准静态分析获取了太阳翼基板铺层设计的强度裕度,后又经静力试验验证了分析结果;太阳翼收拢和展开模态分析结果也均与试验结果一致性良好,且通过收拢状态力学环境试验前后特征级曲线对比,可知太阳翼可耐受发射段载荷;太阳翼地面展开试验证明了太阳翼展开性能,且多次展开后关键参数一致性良好。     

大型复合材料结构优化设计方法研究

建立了适合于大型复合材料结构的优化设计方法，该方法在复合材料结构有限元分析的基础上对复合材料结构进行优化设计。在建立有限元模型时应用了区域划分技术，然后对结构分两级进行优化：第一级是对结构的铺层角度进行优化。第二级对结构的铺层厚度进行优化。最后，以工字梁结构为例，进行了算法验证。     

复合材料太阳翼压紧框架工艺研究

介绍了卫星复合材料太阳翼压紧框架的制造工艺。在采用主体一次模压成型工艺的基础上,重点研究了组合模具的设计、复合材料铺层设计、模压工艺方法等内容,为进一步扩大复合材料桁架在卫星结构上的应用奠定了良好的基础。     

卫星用网格状复合材料承力筒结构优化设计

基于MSC.NASTRAN通用结构分析软件用有限元法对某卫星平台轻量化设计进行了研究.主承力结构选用新型网格状复合材料承力筒结构,优化目标为结构质量最轻.在结构强度、刚度和稳定性,满足卫星平台使用要求的约束条件下,讨论了承力筒的网格交角、网格数、网格截面尺寸与蒙皮厚度、铺层方式,以及材料选择等优化变量的确定.对根据优化...     

太阳翼基板生产线质量管理与控制

太阳翼基板生产线建设实现了太阳翼基板的研制工程化和队伍专业化,有效提高了生产效率和产品状态的稳定性。本文通过对生产线质量影响因素的分析,总结了生产线上科学和有效的质量管理与控制方法,为生产线质量管理模式的进一步优化奠定了良好的基础。     

复杂载荷下复合材料组合壳体局部补强的数值分析

分析某固体火箭发动机的复合材料组合壳体在轴压、外压及弯矩联合作用下的变形情况发现,该结构铺层设计不够合理,造成复合材料铺层变形不协调,导致结构过早破坏。通过数值模拟方法,对在复杂栽荷作用下结构复合材料局部铺层改变进行补强研究,提出相应的优化局部铺层补强的方案。计算结果表明,所提出的局部改变铺层的方法可以较大幅度地提高结构承载能力,为结构设计的改进提供参考。     

复合材料壳体挂机飞行一体化结构 优化设计分析

针对固体火箭发动机复合材料壳体挂机飞行一体化结构优化设计问题,提出了基于拓扑优化和多参数目标驱动优化相结合的两步设计法。首先针对挂机飞行金属结构进行拓扑优化,优化后结构质量由8.6 kg降低至6.0 kg,实现了结构轻量化设计目的;然后针对复合材料挂机飞行一体化结构进行多参数目标驱动优化并进行参数敏感性分析,结构整体质量由6.0 kg进一步降低至5.94 kg。参数敏感性分析结果表明,挂飞连接支座上肢板厚度为关键尺寸,而挂飞结构外缠绕层宽度对整体结构强度贡献较小。静力载荷试验结果表明,壳体及挂机结构应变在10～140 k N前应变与载荷基本呈线性增长,当超过140 k N后挂机结构外部环向纤维开始断裂,挂机结构出现破坏,载荷设计值与实验值相对误差为15.6%,这是由于载荷试验采用单一吊耳加载而导致结构受力过于集中而相对容易发生破坏。     

碳纤维承力筒一体化结构设计及试验验证

为了减小卫星结构质量并保持良好的力学传递性能,文章在不改变原中心承力筒构型和外部接口的情况下,对碳纤维T800H树脂基复合材料的桁条加筋承力筒进行了锥柱一体化的结构设计,包括:采用可行方向法优化了承力筒的尺寸,确定了蒙皮单层铺层厚度和铺层方式,对端框进行了一体化的设计,以及各部件采用胶接的方式。优化后的承力筒结构质量减小约52.4%。对该承力筒在整星状态下进行相应的力学分析,完成了承力筒静力试验和整星的振动试验,结果表明,该承力筒的结构性能满足使用要求。     

基于共享铺层融合技术复合材料层压板铺层顺序优化设计

基于丢层结构复合材料层压板的处理技术——共享铺层融合技术和遗传算法,提出了一种新的复合材料层压板铺层顺序优化方法。首先,针对复合材料层压板力学特性,探讨了基于层压板刚度的优化设计原理;然后,介绍了适用于工程结构优化设计的共享铺层融合技术,并将其与遗传算法相结合,在保证层压板面内刚度和弯曲刚度的前提下,提出了含丢层复合材料层压板铺层顺序优化设计方法;最后,通过实例验证了该方法在含丢层复合材料优化设计中的有效性。     

共固化粘弹性复合材料的结构多目标进化优化设计

共固化粘弹性复合材料结构兼具结构承载和阻尼减振能力,设计时需同时考虑强度、刚度、质量和阻尼性能等指标要求,且设计变量众多,因此传统的设计方法难以实现结构的优化设计。本文建立了共固化粘弹性复合材料结构的多目标优化模型,优化目标为结构质量最小化和模态损耗因子最大化,设计变量包括铺层厚度、方向角和阻尼层厚度,并考虑结构动刚度的约束条件。阻尼结构的分析采用基于有限元法的模态应变能法,进化优化采用改进的非支配排序多目标遗传算法(NSGA-II)。最后的优化算例表明将多目标遗传算法应用于共固化粘弹性复合材料结构阻尼/结构一体化设计的可行性。     

航天器柔性太阳翼最优PPF主动振动抑制方法

针对采用可变速控制力矩陀螺(VSCMG)进行柔性太阳翼振动抑制问题,提出一种基于求解非光滑 H∞ 综合问题的最优参数正位置反馈(PPF)控制方法。首先,建立考虑VSCMG和柔性太阳翼耦合的振动模型,得到了线性化的约束陀螺柔性板动力学模型,基于同位控制思想推导了以角度陀螺为测量装置的约束陀螺柔性板全阶状态空间模型。针对被控对象特性,确定最优PPF控制器的结构构型和待优化参数。进而,通过对约束陀螺柔性板全阶状态空间模型进行降阶、修正和加权处理,将PPF控制器参数优化问题转化为在PPF控制器构型约束条件下的非光滑H∞综合问题,并应用一阶下降算法进行寻优求解,实现最优PPF控制器的设计。该方法能够实现对各阶陀螺模态的独立控制,在保证快速性和鲁棒性的前提下,实现最优PPF参数的稳定高效求解。仿真结果表明,所提出的最优PPF控制方法能够快速、鲁棒地实现航天器柔性太阳翼的主动振动抑制。     

复合材料结构的优化设计

本文提出复合材料结构优化设计的一种新的多级优化设计方法。在系统级优化中用优化准则法得到满足约束要求的最优复合材料迭层板厚度。在元件级优化中用线性规划技术使结构应变能最大,得到最优分层厚度,进一步减轻结构重量。 本文给出算例研究复合材料悬臂盒式梁和翼面结构,在给定外载作用下满足强度要求和挠曲变形规律要求时的优化设计。计算结果表明,本方法计算简便,收敛迅速,具有较高的效率易于工程应用。     

Material considerations in the STEREO solar array design

Solar TErrestrial RElations Observatory (STEREO), the third mission in NASA's Solar Terrestrial Probes program, launched aboard a single Delta II 7925 launch vehicle on October 25, 2006 from Cape Canaveral. This two-year mission employs two nearly-identical, space-based observatories, one ahead of the Earth in its orbit, and the other trailing behind, to provide the first stereoscopic measurements of the sun and its coronal mass ejections, or CMEs. The STEREO observatories utilize four sets of solar arrays, each of which experienced a two-stage deployment on-orbit. This paper illustrates material considerations in the solar array subsystem design. It first focuses on the solar array substrate, considering material coefficient of thermal expansion (CTE) concerns when choosing a substrate laminate to which the solar cells will adhere. It then explores a similar issue when choosing a substrate insert material. Next, the focus shifts to material considerations in the solar array hinge design. This design was driven not just by function, but by a host of different material considerations, ranging from mass savings to fabrication time and cost.     

Material considerations in the STEREO solar array design

Solar TErrestrial RElations Observatory (STEREO), the third mission in NASA's Solar Terrestrial Probes program, launched aboard a single Delta II 7925 launch vehicle on October 25, 2006 from Cape Canaveral. This two-year mission employs two nearly-identical, space-based observatories, one ahead of the Earth in its orbit, and the other trailing behind, to provide the first stereoscopic measurements of the sun and its coronal mass ejections, or CMEs. The STEREO observatories utilize four sets of solar arrays, each of which experienced a two-stage deployment on-orbit. This paper illustrates material considerations in the solar array subsystem design. It first focuses on the solar array substrate, considering material coefficient of thermal expansion (CTE) concerns when choosing a substrate laminate to which the solar cells will adhere. It then explores a similar issue when choosing a substrate insert material. Next, the focus shifts to material considerations in the solar array hinge design. This design was driven not just by function, but by a host of different material considerations, ranging from mass savings to fabrication time and cost.     

Multiobjective optimization applied to structural sizing of low cost university-class microsatellite projects

In recent years, there has been continuing interest in the participation of university research groups in space technology studies by means of their own microsatellites. The involvement in such projects has some inherent challenges, such as limited budget and facilities. Also, due to the fact that the main objective of these projects is for educational purposes, usually there are uncertainties regarding their in orbit mission and scientific payloads at the early phases of the project. On the other hand, there are predetermined limitations for their mass and volume budgets owing to the fact that most of them are launched as an auxiliary payload in which the launch cost is reduced considerably. The satellite structure subsystem is the one which is most affected by the launcher constraints. This can affect different aspects, including dimensions, strength and frequency requirements. In this paper, the main focus is on developing a structural design sizing tool containing not only the primary structures properties as variables but also the system level variables such as payload mass budget and satellite total mass and dimensions. This approach enables the design team to obtain better insight into the design in an extended design envelope. The structural design sizing tool is based on analytical structural design formulas and appropriate assumptions including both static and dynamic models of the satellite. Finally, a Genetic Algorithm (GA) multiobjective optimization is applied to the design space. The result is a Pareto-optimal based on two objectives, minimum satellite total mass and maximum payload mass budget, which gives a useful insight to the design team at the early phases of the design.     

基于混杂非对称复合材料的自适应对日定向器

提出并设计了一种基于混杂非对称复合材料层合板的新型自适应对日定向器。该对日定向器采用混杂非对称复合材料层合板作为驱动元件,利用在轨光照条件的变化引起复合材料层合板温度变化,进而使其产生热变形并驱动太阳翼发生偏转。提出的自适应对日定向器结合传统的单自由度对日定向机构,能够实现太阳能帆板的双自由度对日定向。介绍了自适应对日定向器的基本原理,并结合地球静止轨道的光照条件进行了具体设计。利用能量变分原理建立了混杂非对称复合材料的热变形模型,分析其热变形特点,并利用有限元方法对定向器在地球静止轨道上的温度场特性、热变形及对日定向转动角度进行分析。有限元分析结果表明,通过合理设计,自适应对日定向器的转角能够随太阳光入射角变化呈线性变化,定向精度可达±1°。     

压剪联合载荷作用下复合材料壁板屈曲及后屈曲性能计算与优化方法研究

复合材料壁板被广泛用于航空航天结构,在外部复杂工况下壁板通常会受到面内压剪载荷的联合作用,其屈曲及后屈曲响应直接影响此类结构的极限承载能力。为此,基于改进的Koiter摄动理论,提出一种能够快速精确地开展复合材料壁板非线性屈曲分析的摄动有限元降阶方法,然后计算获得壁板的屈曲/后屈曲性能指标,即非线性屈曲载荷、后屈曲承载刚度以及承载刚度残余系数,最后将摄动降阶方法嵌套到复合材料铺层优化的分析流程中,获得压剪联合载荷下各种屈曲/后屈曲性能指标的最优铺层信息。数值算例验证了所提出方法的高效性和有效性。     

Fast solar sail rendezvous mission to near Earth asteroids

The concept of fast solar sail rendezvous missions to near Earth asteroids is presented by considering the hyperbolic launch excess velocity as a design parameter. After introducing an initial constraint on the hyperbolic excess velocity, a time optimal control framework is derived and solved by using an indirect method. The coplanar circular orbit rendezvous scenario is investigated first to evaluate the variational trend of the transfer time with respect to different hyperbolic excess velocities and solar sail characteristic accelerations. The influence of the asteroid orbital inclination and eccentricity on the transfer time is studied in a parametric way. The optimal direction and magnitude of the hyperbolic excess velocity are identified via numerical simulations. The found results for coplanar circular scenarios are compared in terms of fuel consumption to the corresponding bi-impulsive transfer of the same flight time, but without using a solar sail. The fuel consumption tradeoff between the required hyperbolic excess velocity and the achievable flight time is discussed. The required total launch mass for a particular solar sail is derived in analytical form. A practical mission application is proposed to rendezvous with the asteroid 99942 Apophis by using a solar sail in combination with the provided hyperbolic excess velocity.