Ultra-lightweight space power from hybrid thin-film solar cells

The development of hybrid inorganic/organic thin-film solar cells on flexible, lightweight, space-qualified, durable substrates provides an attractive solution for space power generation with high mass specific power (W/kg). The high-volume, low-cost fabrication potential of organic cells will allow for square miles of solar cell production at one-tenth the cost of conventional inorganic materials. Plastic solar cells take a minimum of storage space and can be inflated or unrolled for deployment. We explore a cross-section of NASA in-house and sponsored research efforts that aim to provide new hybrid technologies that include both inorganic and polymer materials as active and substrate materials. For NASA applications, any solar cell or array technology must not only meet weight and AMO efficiency goals, but also must be durable enough to survive launch and space environments. Also, balance of system technologies must be developed to take advantage of ultra-lightweight solar arrays in power generation systems.     

Flexible Solar Cell Arrays for Increased Space Power

The importance of solar cells for space power supplies continues with increased emphasis. The need for advances in the design of solar cell arrays becomes more pressing as the requirement for increased power levels is apparent. This paper discusses a flexible solar cell concept, includes a brief history of the development, describes a conceptual design for a 20-kW array, giving weight breakdown, and describes an existing design effort.     

Integration of Large Power Systems into Manned Space Stations

Essential design factors and system characteristics are explored for integration of large power systems into manned space stations. The impact of the type of power system selected upon the space station is outlined, as is the impact of the mission requirements upon the selection of power systems. Criteria for resolving the selection/application/ integration problems are provided. Comparisons between systems are based on recently defined space-station models for 90-day to five-year mission durations in the 1970' s, with four-to nine-man crews. Power systems encompass power levels from 3 to 50 kWe and include solar cell/battery. fuel cell, hybrid fuel cell/solar cell, radioisotope, and nuclear reactor systems. Thermoelectric, Brayton cycle, organic Rankine, and liquid-metal Rankine power conversion systems are considered for the nuclear energy sources. Both rigid and roll-out photovoltaic array configurations are analyzed with respect to the solar energy source.     

重力姿轨耦合效应引起的太阳能电站轨道共振

以任意相控阵天线式空间太阳能电站为研究对象,主要研究了其在轨运行过程中受到的重力姿轨耦合效应对其轨道运动的影响。首先,通过Hamilton原理建立起考虑重力姿轨耦合效应时的姿态运动和轨道运动的方程。其中,任意相控阵天线式空间太阳能电站被简化成刚体,它的重力势能以其结构尺寸和其轨道半径的比值为小量进行泰勒展开,并保留至二阶项。之后,采用解析的方法对方程进行分析,并发现当电站的姿态运动满足一定条件时,其轨道运动将会出现共振现象。此外,重力姿轨耦合效应还会引起空间太阳能电站轨道运动长期的漂移,通过选择合适的轨道运动初始条件可以消除漂移;而且,在一定条件下,重力姿轨耦合效应还会引起轨道运动的发散。最后,数值仿真结果验证了分析的正确性。     

Large-signal stability analysis of solar array power system

A large-signal stability analysis of the solar array regulator system is performed to facilitate the design and analysis of a low-earth-orbit (LEO) satellite power system. The effective load characteristics of various control methods in the solar array regulator system, such as the constant power load, variable power load, constant voltage load, constant current load, and constant resistive load, are classified to analyze the large-signal stability. Then, using the state plane analysis technique, the large-signal behavior of the solar array system is portrayed and the stability of various equilibrium points is analyzed. Thus, this approach can be contributed to organize the optimal controller structure of the system by representing the relationship between the control method of the solar array regulator and the large-signal stability. For the verification of the proposed large-signal analysis, a solar array regulator system that consists of two 100 W parallel module buck converters has been built and tested using a real 200 W solar array.     

空间微小脉冲管制冷机研制

随着空间机械制冷技术的迅速发展,空间脉冲管制冷机在80 K温区整机效率已经优于1 W/18 W（制冷量/输入电功）。针对中国航天未来微小卫星的发展,中国科学院理化技术研究所开展了空间微小脉冲管制冷机的研究,并获得突破性的进展。理化技术研究所研制的宇航级微型脉冲管制冷机,80 K温区制冷量与重量比已经大于1.5 W/1 kg,制冷效率达到1 W/22.5 W（制冷量/输入电功）,在轨设计寿命超过30 000 h,可以与中波红外320×256以下面阵探测器直接耦合。系统介绍了中国科学院理化技术研究所微型脉冲管制冷机的研发过程,并给出了最新的研发结果。该制冷机除了可以实现给中波红外探测器制冷以外,还可以作为辅助热控手段,对220 K以下温区的载荷热控、载荷在轨气体多余污染物吸附等应用提供帮助。     

Next-Generation Thin-Film Photovoltaics

Future spacecraft and high-altitude airship (HAA) solar array technologies will require high array specific power (W/kg), which can be met using thin-film photovoltaics (PV) on lightweight and flexible substrates [1]. Thin-film array technology, with thin-film specific array support structure, begin to exceed the specific power of crystalline multi-junction arrays with thin-film device efficiencies as low as 8.5% [2]. Thin-film PV devices have other advantages in that they are more easily integrated into HAAs, and are projected to be much less costly than their crystalline PV counterparts. Furthermore, it is likely that only thin-film array technology will be able to meet device specific power requirements exceeding 1 kW/kg (photovoltaic and integrated substrate/blanket mass only).     

Direct drive options for electric propulsion systems

Power processing units (PPUs) in an electric propulsion system provide many challenging integration issues. The PPU must provide power to the electric thruster while maintaining compatibility with all of the spacecraft power and data systems. Inefficiencies in the power processor produce heat, which must be radiated to the environment in order to ensure reliable operation. Although PPU efficiencies are generally greater than 0.9, heat loads are often substantial. This heat must be rejected by thermal control systems which generally have specific masses of 15-30 kg/kW. PPUs also represent a large fraction of the electric propulsion system dry mass. Simplification or elimination of power processing in a propulsion system would reduce the electric propulsion system specific mass and improve the overall reliability and performance. A direct drive system would eliminate all or some of the power supplies required to operate a thruster by directly connecting the various thruster loads to the solar array. The development of concentrator solar arrays has enabled power bus voltages in excess of 300 V which is high enough for direct drive applications for Hall thrusters such as the Stationary Plasma Thruster (SPT). The option of solar array direct drive for SPTs is explored to provide a comparison between conventional and direct drive system mass     

Design and integration of a solar AMTEC power system with anadvanced global positioning satellite

A 1,200-W solar AMTEC (alkali metal thermal-to-electric conversion) power system concept was developed and integrated with an advanced global positioning system (GPS) satellite. The critical integration issues for the SAMTEC with the GPS subsystems included: (1) packaging within the Delta II launch vehicle envelope; (2) deployment and start-up operations for the SAMTEC; (3) SAMTEC operation during all mission phases; (4) satellite field of view restrictions with satellite operations; and (5) effect of the SAMTEC requirements on other satellite subsystems. The SAMTEC power system was compared with a conventional planar solar array/battery power system to assess the differences in system weight, size, and operations, Features of the design include the use of an advanced multitube, vapor anode AMTEC cell design with 24% conversion efficiency, and a direct solar insolation receiver design with integral LiF salt canisters for energy storage to generate power during the maximum solar eclipse cycle, The modular generator design consists of an array of multitube AMTEC cells arranged into a parallel/series electrical network with built-in cell redundancy. Our preliminary assessment indicates that the solar generator design is scaleable over a 500 to 2,500-W range. No battery power is required during the operational phase of the GPS mission. SAMTEC specific power levels greater than 5 We/kg and 160 We/m² are anticipated for a mission duration of 10 to 12 years in orbits with high natural radiation backgrounds     

The space performance of silicon vertical junction solar cells onthe LIPS-III satellite

The authors present the preliminary analysis and results of a space experiment to evaluate the performance of a new generation of silicon vertical junction solar cells and three adhesives for attaching coverglass to the solar cells. Two of the adhesives are used for the first time in coverglass applications in the space environment. The SOLAREX vertical junction solar cells, which are of 10-Ω-cm silicon with back surface fields (BSFs) and back surface reflectors (BSRs) are compared to SOLAREX planar junction cells, also of 10-Ω-cm, BSF, BSR silicon. The results up to 386 days in space indicate that the two types of solar cell show about the same degradation rate in power output. There are no significant differences at this point in the performances of the three different adhesives     

Parametric cost model for solar space power and DIPS systems

A detailed cost model has been developed to parametrically determine the program development and production cost of photovoltaic, solar dynamic, and dynamic isotope (DIPS) space power systems. The model is applicable in the net electrical power range of 3 to 300 kWe for solar power and 0.5 to 10 kWe for DIPS. Application of the cost model allows spacecraft or space-based power system architecture and design trade studies or budgetary forecasting and cost benefit analyses. The cost model considers all major power subsystems (i.e., power generation, power conversion, energy storage, thermal management, and power management/distribution/control). It also considers system cost effects such as integration, testing, and management. The cost breakdown structure, model assumptions, ground rules, bases, cost estimation relationship format, and rationale are presented, and the application of the cost model to 100-kWe solar space power plants and to a 1.0-kWe DIPS is demonstrated     

Radiation Tolerant SpaceWire Router for Satellite On-Board Networking

The European Space Agency (ESA) recently proposed the space wire standard for reliable satellite on-board networking at high speeds. This paper presents the design of configurable space wire router and interface hardware macrocells, the first in state-of-the-art compliant with the latest standard extensions, protocol identification and remote memory access protocol. The space wire router with 8 links achieves 100 Mbits/s data rate with 135 W power consumption and 300 Krad radiation tolerance. These performances meet the requirements of planned ESA space missions     

蓄热式太阳能热光伏-热推进双模系统设计与性能分析

为有效解决在日蚀区太阳能热推进器推力失效、电力中断的问题,提出了蓄热式太阳能热光伏-热推进双模系统结构,并对系统各部件建立相关物理数学模型,分析了工质种类、工质流量等因素对推进性能的影响。结果表明,为保证推进器在日蚀区30min内持续提供推力和电力供应,砷化镓热光伏电池在无工质工况下能提供10W左右的低功率电力供应,在设计工况下能提供50W～110W的电力供应;液氢作为工质时,最大比冲将达到806s,随着工质流量的持续增加,比冲损失速率呈现先加快后减慢的变化趋势;液氨作为替代工质具有更快的加热速率,其比冲为240s～300s远低于氢工质比冲,其推力系数1.77要略高于氢工质推力系数1.7。通过本文研究,蓄热式太阳能双模推进系统具有较好的可行性,且推力及比冲适中,有望弥补低比冲化学推进和小推力电推进技术的不足。     

航天器太阳电池阵驱动装置的新进展

通常长寿命三轴稳定卫星都采用帆板式太阳电池阵进行能源供应,并使用太阳电池阵驱动装置使电池阵对日定向。国际上从20世纪60年代开始,不断开发研制太阳电池阵驱动装置,以满足在大功率、小型化、适应恶劣环境等方面的特殊需求,经过几代的发展,取得了长足的进步。根据国内收集的相关信息和资料,通过介绍国际该领域的发展及对应需求的典型产品,尝试分析该领域中相应的应用、研究的重点及发展的方向。     

空间电源系统关键技术分析

介绍了空间电源系统的功能及组成结构。在大功率、高可靠性航天器发展应用背景下,从三个方面分析了空间电源系统设计的关键技术。跟踪国际最前沿的空间电源技术动态,指出空间电源系统的发展方向,并详细分析了功率控制模块电路,对后续电源系统的优化设计工作具有参考意义。     

Wireless power transmission: the key to solar power satellites

Maturing of the enabling technologies has provided much of the infrastructure to support the development of a commercial Solar Power Satellite program. Solar Space Industries was formed to accomplish this goal. The basis of their development plan is to build a Ground Test Installation that will duplicate, in small scale on the Earth, all aspects of the power generating and power transmission systems except for the space environment and the range and size of the energy beam. Space operations issues will be separated from the power generation fixation and verified by testing. Doing the developmental testing on the ground instead of in space will result in a low cost program that can be accomplished in a very short time. The concept is to build a Ground Test Installation that couples an existing 100 kW terrestrial solar cell array to a phased-array wireless power transmitter based on a subarray. Power will be transmitted over a 1-¼ mile range to a receiving antenna and then fed into a commercial utility power grid. The objective is to demonstrate the complete function of the Solar Power Satellites, with the primary issue being the validation of practical wireless power transmission. The key features to demonstrate are: beam control, stability, steering, efficiency, reliability, cost, and safety     

“Dakota Sun”-the next generation solar powered racingvehicle

Based on the experience gained from Sunrayce '95, the Solar Motion Team has made many changes to the design of the next generation solar car. These changes have resulted in a vehicle that is very different from the “Solar Rolar”, The Dakota Sun is a three wheeled vehicle with separate cab and solar array. This design allows for improved aerodynamics, decreased weight, lower rolling resistance, and ease of manufacture compared to the four wheeled catamaran used in the last race. However, this design sacrifices total enclosed wheel base area, additional room for components, and added power from side solar panels, The major objectives for the team's redesigned Sunrayce '97 entry are: systems integration; decrease the weight of the car; decrease aerodynamic drag; more efficient use of available energy; and increased driver safety. The team has set a standard to use the latest available technology. Although this increases the complexity of the components, by using a systems engineering approach the “Dakota Sun” has evolved into a more integrated vehicle. This philosophy of integrated design has resulted in great improvements in mechanical design and manufacturing techniques, as well as electrical innovations. The major design changes evident from the original Sunraycen '95 vehicle are the result of an evolutionary design process that has produced the highly competitive Sunraycel '97 design outlined in this article     

Enhanced Power Generation by Optical Solar Reflectors on Geostationary Spinners

A novel arrangement is proposed to enhance the power generating capabilities of a spin stabilized geostationary satellite (spinner). The unilluminated solar array area of the usual spinner (as sunlight falls on only one side) is illuminated by employing despun optical solar reflectors. The different mechanisms required for implementation of this arrangement are already space proven. The detailed study of this arrangement made by the authors reveals that the practical realization of this concept will enhance the power generating capability of the spinner and simultaneously reduce the weight (per unit power) and cost (per unit power) in such spinners.     

考虑局部遮挡的太阳能无人机能源控制

针对太阳能无人机在飞行状态下可能出现的太阳能电池局部遮挡情况，开展相应的太阳能电池最大功率点追踪算法和能源控制研究。通过将发光亮度引入相对吸引力计算过程对萤火虫算法进行改进，实现了局部阴影情况下太阳能电池最大功率点的高效追踪。以此为基础，设计了考虑局部遮挡情况下太阳能无人机的太阳能电池/蓄电池混合能源状态机控制规则。以"蒲公英I"无人机为例，建立了太阳能电池阵列模型，开展了考虑局部遮挡情况下太阳能电池最大功率点追踪仿真实验；基于"蒲公英I"飞行剖面，开展了考虑局部遮挡情况的混合能源控制仿真试验。研究结果表明：改进的萤火虫算法可以实现在局部阴影情况下太阳能电池最大功率点的有效跟踪，与萤火虫算法相比收敛时间更短、且功率波动幅度更小；采用改进萤火虫算法和状态机能源管理策略，在考虑局部遮挡的飞行状态下可以实现太阳能电池/蓄电池之间的合理功率分配与控制。