Inconel718热强钢拉削应力的研究

本文用X射线衍射法测定了Inconel 718热强钢的拉削应力,分析了拉削速度和齿升量对工件表面拉削应力的影响,同时讨论了宏观应力与微观应力产生和变化的对应关系。     

粘结剂喷射成形多孔Inconel 625合金的孔隙结构及力学性能研究

采用粘结剂喷射成形与粉末烧结技术相结合制备多孔Inconel 625合金制品,研究了烧结温度对多孔试样的孔隙率、气孔特征、微观结构、烧结颈和拉伸性能的影响。首先采用粘结剂喷射成形技术制备生坯,然后进行脱脂烧结得到多孔试样,通过光学显微镜、扫描电镜对金相和拉伸断口形貌进行表征,对气孔特征、微观结构和烧结行为进行分析,利用阿基米德排水法和拉伸试验分别对孔隙率和力学性能进行表征。试验结果表明,烧结温度由1150℃升高至1280℃,烧结制品的孔隙率由24.8%降低至8.63%,抗拉强度由316 MPa提高至515 MPa,在1250℃烧结时可获得最佳综合性能,孔隙率为17.16%,拉伸强度达到451 MPa。该方法为多孔材料的制备提供了新思路,并为粘结剂喷射成形Inconel 625多孔材料,烧结温度对孔隙结构和力学性能的影响规律提供了参考。     

Inconel 718车削过程中刀具涂层材料和几何参数对切削力的影响研究

基于Deform 2D仿真软件建立了Inconel 718高温合金车削的有限元模型,对车削过程进行了仿真分析,获得了刀具涂层材料和刀具几何参数对切削力的影响规律。研究结果表明:Inconel 718车削过程中,采用涂层刀具时切削力无明显降低;切削力随前角增大而降低,随后角增大变化不大,随刀尖圆弧半径增大而升高,其中前角和刀尖圆弧半径影响较为显著;根据Inconel 718的切削加工性,建议Inconel 718精车时刀具几何参数的取值范围为:前角6°~8°,后角12°~14°,刀尖圆弧半径0.2~0.4mm。     

局部加热消除补焊残余应力的工艺初探

本文针对Inconel 718、1Cr13、17—4PH材料局部消除应力的热处理试验进行了阐述。试验结果表明:用陶瓷型电加热器加热代替炉中整体热处理消除焊后残余应力,方便可行,成本低。     

Inconel718和GH761拉削表面状态检测

本文针对涡轮盘用合金——Inconel718和GH761,对其拉削表面层状态进行了系统的研究。采用SEM与AES技术,检测并分析了拉削表面层的显微组织和化学成分的变化。     

大尺寸薄壁Inconel 718环件粉末热等静压近净成形

采用无坩埚感应熔炼超声气体雾化法(Electrode induction melting gas atomization, EIGA)制备了Inconel718预合金粉末,并对预合金粉末进行了表征。通过预合金粉末热等静压工艺制备了Inconel 718粉末合金坯料并测试力学性能,力学性能接近锻件。采用有限元法进行了Inconel 718环件的热等静压数值模拟,并结合模具设计,实现了粉末高温合金复杂结构件的整体近净成形。     

小编织角三维编织复合材料拉伸强度模型

 采用离散化方法，基于等应变及等应力混合平均思想，结合桥联模型，建立了四步法小编织角三维四向矩形编织复合材料的拉伸强度模型。该模型不仅可以获得材料的等效弹性性能，而且能直接得到各组分材料（纤维束中纤维和基体、纤维束外基体）的细观应力分布，并基于纤维和基体失效准则，揭示了材料在单向拉伸载荷作用下的失效机理并预报了材料拉伸强度。数值分析结果与实验数据基本吻合，证明了该模型的有效性，经讨论材料主要工艺参数对拉伸强度和应力分布的影响，得到了一些有参考价值的结论。     

Inconel617合金表面电子束熔覆WC-CoCr显微组织和耐磨性研究

Inconel617合金材料在实际应用中以耐腐蚀性、高温抗氧化性能和耐磨性为主。但是,其本身耐磨性比较低。为了提高Inconel617合金表面耐磨性,采用高速火焰喷涂与电子束表面改性技术在Inconel617合金表面制备了WC–Co Cr陶瓷涂层。分析了合金层的微观组织结构和元素分布情况,测试了合金层的硬度与耐磨性。结果表明,在电子束熔覆处理过程中,涂层重熔与基体形成冶金结合,使其耐磨性能大大提高。熔覆层硬度相比Inconel617合金硬度高出620HV0.3。     

Inconel718十二角头螺栓制造工艺技术研究

介绍了Inconel 718十二角头螺栓的材料和结构特点,分析了关键制造加工技术,如热镦锻、热处理、滚压螺纹等,确定了合理的工艺参数,并对研制件的尺寸和性能进行了评估,结果表明工艺技术设计合理。     

复合涂层刀具钻削高温合金Inconel 718钻削性能研究

高温合金Inconel 718是一种典型的难加工材料,本文利用DEFORM-3D软件对无涂层、TiC单涂层和TiC/Al₂O₃复合涂层硬质合金刀具进行钻削高温合金Inconel 718的仿真分析,研究在不同钻削条件下复合涂层刀具的切削性能,并进行钻削实验进行验证。结果表明：TiC/Al₂O₃复合涂层刀具能有效降低钻削轴向力和钻削温度,其轴向力降低幅度最高为20%,钻削温度最高降低了35%。通过钻削实验验证了仿真模型的准确性,可为实际钻削加工高温镍基合金Inconel 718中选择涂层种类及钻削参数提供参考。     

重复固溶对Inconel 718合金组织性能的影响

以982℃固溶水冷状态的Inconel 718合金棒材为研究对象,分析该合金经重复固溶再时效处理后的组织性能,并与直接时效处理进行对比。结果表明:在941~1010℃范围内重复固溶,随着固溶温度的升高,晶粒无明显变化,但是δ相含量逐渐减少,主要强化相γ′′的析出量增多,使合金硬度、高温拉伸强度和高温持久寿命显著提高,高温拉伸塑性、高温持久塑性在982℃固溶时达到极大值。与直接进行时效处理相比,经982℃重复固溶再时效处理后的组织性能无明显变化,更低的重复固溶温度对性能不利,而更高的重复固溶温度则使性能提高。     

薄壁结构焊接接头CTOD试验分析

设计测试薄壁结构平面应力断裂韧性的三点弯曲测试试样,应用于GH4169焊接接头CTOD测试试验。采用光学金相显微镜和扫描电镜观察分析各试样的裂纹扩展形貌和断口形貌。依据BS7448标准的规定分析CTOD测试过程有效性。结果表明,采用设计三点弯曲试样进行的GH4169焊接接头CTOD测试过程是有效的;GH4169母材的断裂韧性较好,裂纹为延性起裂特性;GH4169焊缝和熔合区的断裂韧性较差,裂纹为脆性起裂特性。     

因康镍718合金的超塑成形和扩散连接

介绍了用于制造火箭发动机零件的因康镍７１８合金的超塑成形和扩散连接工艺。经特殊加工的细晶粒因康镍７１８合金具有促进的超塑性，历而能用于超塑成形相当复的零件。     

Integration of nanoindentation and finite element method for interpretable tensile properties:A cross-scale calculation method of uneven joints

Nanoindentation testing and its Reverse Analysis Method(RAM) show great potential in understanding the tensile properties of metallic alloys with various microstructures. Nevertheless,the tensile properties of heterogeneous materials such as nickel-based superalloy welded joints have not been well interpreted by combining the microstructures and nanoindentation results, due to their diverse and complex microscopic zones, which throws shade on the properties of separated zones in the material. He...     

Effects of punch size,magnetic field,and magnetorheological elastomers medium on forming T-shaped thin-walled Inconel 718 tubes

This study aims at investigating the impact of using the Magnetorheological Elastomers(MREs) medium to improve the formability of T-shaped Inconel 718 tubes during the bulging process. Besides, the influence of the punch size and the intensity of the magnetic field on the branch height and wall thickness distribution of the T-shaped Inconel 718 tubes are also explored. The results showed that the parts formed by the punch with a length of 5 mm in the pressurization zone have better forming quali...     

Vibration coupling effects and machining behavior of ultrasonic vibration plate device for creep-feed grinding of Inconel 718 nickel-based superalloy

Ultrasonic vibration-assisted grinding(UVAG) is an effective and promising method for machining of hard-to-cut materials. This article proposed an ultrasonic vibration plate device enabling the longitudinal full-wave and transverse half-wave(L2T1) vibration mode for UVAG.The characteristics of two-dimensional coupled vibration in different directions were analyzed on the basis of apparent elastic method and finite element method. Furthermore, a correction factor was applied to correct the freque...     

Si对In718合金凝固过程及元素偏析的影响

本文研究了Ｓｉ对Ｉｎ７１８合金凝固过程及元素偏析的影响。结果表明，当Ｓｉ含量升高后，不仅在枝晶或Ｌａｖｅｓ相中偏析程度加剧，而且在枝晶内的浓度也逐渐升高而达到显著水平。Ｓｉ降低Ｎｂ在Ｌａｖｅｓ相中的溶解度，因而促进Ｌａｖｅｓ相的析出，提高Ｌａｖｅｓ相吸收剩余液体的能力，缩小偏析区的面积。分析认为，过分降低Ｓｉ含量对改善合金凝固组织及提高终凝温度的作用不大。     

Microstructure evolution and mechanical anisotropy of M50 steel ball bearing rings during multi-stage hot forging

This study aimed to explore the evolution of flow lines and microstructures of M50-steel bearing ring and the anisotropy of its tensile mechanical properties after Multi-Stage Hot Forging (MSHF) and subsequent spheroidizing annealing (MSHFA). To this end, the present study mainly employed stereo microscopy, Optical Metallurgical Microscopy (OMM), Scanning Electron Microscopy (SEM), and Electron Backscatter Diffraction (EBSD) to characterize and analyze the workpiece at each processing stage of MSHF while performing microhardness measurement and uniaxial tensile experiment to test and analyze the mechanical properties of the workpiece. Macro-structure observation showed that the simulation results of flow lines at each stage were consistent with the experimental results. Microscopic observation showed that, after MSHF, deformation gradually became less significant along the outward radial direction of the bearing ring. After MSHFA, the microstructures of the bearing ring became uniform, whereas primary carbides did not dissolve. The mechanical properties were better in the axial direction (AD) than in the radial (RD) and circumferential directions (CD) after MSHF due to the smaller grain width. After MSHFA, the mechanical properties in the ADs and CDs were better than those in the RDs, which was due to the large cross-sectional area of carbides along the flow-line direction.