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提高直升机齿轮传动干运转能力的离子注入技术
引用本文:于敏,戴振东,薄玉奎,薛同博,刘贵龄,董创.提高直升机齿轮传动干运转能力的离子注入技术[J].南京航空航天大学学报,2006,38(1):11-15.
作者姓名:于敏  戴振东  薄玉奎  薛同博  刘贵龄  董创
作者单位:南京航空航天大学高新技术研究院,南京,210016;中国航空工业总公司第608研究所,株洲,412002;大连理工大学三束材料改性国家重点联合实验室,大连,116024
摘    要:根据直升机传动系统干运转能力的要求,用销盘试验机测定了M o离子注入量及润滑条件对齿轮钢12C r2N i4A摩擦副摩擦因数和磨损量的影响。结果表明:M o离子注入对摩擦因数影响很小,但可大大降低磨损率,对增强材料耐磨性有很好的作用。在FZG齿轮试验机上进行了齿轮改性前后的对比试验,结果表明,未改性齿轮干运转30 m in后齿面明显胶合,而改性处理后的齿轮经45 m in干运转试验,齿轮工作良好,齿面光整,仍然可以继续使用,具有很好的干运转性能。

关 键 词:离子注入  表面改性  干运转  摩擦磨损性能
文章编号:1005-2615(2006)01-0011-05
收稿时间:2005-04-19
修稿时间:2005-11-01

Ion Implantation for Improving Survivability of Helicopter Gear Transmission Under Oil-Out Condition
Yu Min,Dai Zhendong,Bo Yukui,Xue Tongbo,Liu Guiling,Dong Chuang.Ion Implantation for Improving Survivability of Helicopter Gear Transmission Under Oil-Out Condition[J].Journal of Nanjing University of Aeronautics & Astronautics,2006,38(1):11-15.
Authors:Yu Min  Dai Zhendong  Bo Yukui  Xue Tongbo  Liu Guiling  Dong Chuang
Abstract:To meet the requirement of the survivability of the helicopter gear transmission under the oil-out condition,effects of the Mo~ implantation and the lubrication condition on the friction,scuffing and wear of the alloy 12Cr2Ni4A are measured by using pin-on-disk test rig and the FZG gear test instrument.The pin-on-disk test rig is used to measure the friction coefficient and the wear rate of the modified surface with various dosages of Mo~ under different lubricating conditions. Results show that the Mo~ implantation has a slight effect on the friction coefficient,but it greatly decreases the wear rate of samples.Load-carrying ability of gears before and after Mo~ implantation is tested by the FZG gear test instrument.The unmodified gears are scuffed after 30 min under the oil-out condition.However,the smooth and well-operated tooth surface is obtained for the implanted gears after 45 min under the oil-out condition.
Keywords:ion implantation  surface modification  oil-out operation  friction and wear behavior
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