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Cooling and lubrication techniques in grinding:A state-of-the-art review,applications, and sustainability assessment
作者姓名:Ahmed Mohamed Mahmoud IBRAHIM  Wei LI  Abdel-Hamid ISMAIL MOURAD  Mohamed A.E.OMER  Fadl A.ESSA  Ahmed Mustafa ABD EL-NABY  Mohammad S.Al SOUFI  Muhammad F.EZZAT  Ammar ElSHEIKH
作者单位:1. College of Mechanical and Vehicle Engineering, Hunan University;2. Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University;3. Mechanical and Aerospace Engineering Department, College of Engineering, United Arab Emirates University;4. Department of Production Engineering and Mechanical Design, Faculty of Engineering, Tanta University;5. Mechanical Engineering Department, Faculty of Engineering, Kafrelsheikh University;6. Mechanical Engineering Department, College of Engineering and Islamic Architecture, Umm Al-Qura University;7. Mechanical Engineering Department, Faculty of Engineering, University of Alberta;8. Automotive and Tractors Engineering Department, Faculty of Engineering, Minia University;9. Tokyo Institute of Technology
基金项目:funded by the Natural Science Foundation of China (Nos.52005174, 52275421, 51875192);;Hunan Provincial Science Fund for Distinguished Young Scholars (No.2022JJ10010);;Key Research and Development Program of Hunan Province (No.2022WK2003);;the Natural Science Foundation of Hunan Province (Nos.2021JJ40064, 2020JJ4193);;the Natural Science Foundation of Changsha (No.kq2014048);
摘    要:Grinding technology is an essential manufacturing operation, in particular, when a component with a superfinishing and an ultra-resolution is yearned. Meeting the required strict quality checklist with maintaining a high level of productivity and sustainability is a substantive issue. The recent paper outlines the lubrication and cooling technologies and mediums that are used for grinding. Furthermore, it provides a basis for a critical assessment of the different lubrication/cooling techniques ...

收稿时间:5 September 2022

Cooling and lubrication techniques in grinding: A state-of-the-art review,applications, and sustainability assessment
Ahmed Mohamed Mahmoud IBRAHIM,Wei LI,Abdel-Hamid ISMAIL MOURAD,Mohamed A.E.OMER,Fadl A.ESSA,Ahmed Mustafa ABD EL-NABY,Mohammad S.Al SOUFI,Muhammad F.EZZAT,Ammar ElSHEIKH.Cooling and lubrication techniques in grinding:A state-of-the-art review,applications, and sustainability assessment[J].Chinese Journal of Aeronautics,2023,36(7):76-113.
Institution:1. College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082, China;2. Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University, El Minya 61519, Egypt;3. Mechanical and Aerospace Engineering Department, College of Engineering, United Arab Emirates University, Al-Ain 15551, United Arab Emirates;4. Department of Production Engineering and Mechanical Design, Faculty of Engineering, Tanta University, Tanta 31527, Egypt;5. Mechanical Engineering Department, Faculty of Engineering, Kafrelsheikh University, Kafrelsheikh 33516, Egypt;6. Mechanical Engineering Department, College of Engineering and Islamic Architecture, Umm Al-Qura University, Makkah 24231, Saudi Arabia;7. Mechanical Engineering Department, Faculty of Engineering, University of Alberta, Edmonton T6G 2R3, Canada;8. Automotive and Tractors Engineering Department, Faculty of Engineering, Minia University, El Minya 61519, Egypt;9. Tokyo Institute of Technology, Tokyo 152-8550, Japan
Abstract:Grinding technology is an essential manufacturing operation, in particular, when a component with a superfinishing and an ultra-resolution is yearned. Meeting the required strict quality checklist with maintaining a high level of productivity and sustainability is a substantive issue. The recent paper outlines the lubrication and cooling technologies and mediums that are used for grinding. Furthermore, it provides a basis for a critical assessment of the different lubrication/cooling techniques in terms of machining outputs, environmental impact, hygiene effect, etc. Meanwhile, the paper put light on the sustainability of different cooling/lubrication strategies. The sustainability of machining aims to get the product with the best accuracy and surface quality, minimum energy consumption, low environmental impact, reasonable economy, and minimum effect on worker’s health. The paper revealed that despite some cooling/lubrication mediums like mineral oils and semisynthetic, afford sufficient lubrication or cooling, they have a significant negative impact on the environment and public health. On the other hand, emulsions can overcome environmental problems but the economy and the energy consumption during grinding are still a matter of concern. Biodegradable and vegetable oils are considered eco-friendly oils, but they suffer from a lack of thermal stability which affects their ability of efficiently cooling. Using the cooling medium with the lowest amount can achieve the goal of the economy but it may be reflected negatively on the machinability. Furthermore, cryogenic lubrication doesn’t provide sufficient lubrication to reduce friction and hence energy consumption. The research described in the paper is such a comprehensive compilation of knowledge regarding the machinability and machining performance under different cooling and lubrication systems that it will aid the next generation of scientists in identifying current advancements as well as potential future directions of research on ecological aspects of machining for sustainability.
Keywords:Cryogenic cooling  Dry lubrication  Minimum quantity lubrication  Precision grinding  Solid lubrication  Sustainable machining  Vegetable oils
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