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钛合金TC4的超硬磨料柔性抛光轮数控抛光试验研究
引用本文:朱正清,陈志同.钛合金TC4的超硬磨料柔性抛光轮数控抛光试验研究[J].航空制造技术,2022,65(4):56-62.
作者姓名:朱正清  陈志同
作者单位:北京航空航天大学,北京100191;枣庄北航机床创新研究院有限公司,枣庄277000
摘    要:航空发动机叶片钛合金材料在数控磨抛加工中容易发生烧伤及黏附现象,针对常用的TC4材料开展了超硬磨料柔性抛光轮数控抛光试验研究。分析了超硬磨料柔性抛光轮抛光参数中转速、进给速度、预压量及行距对抛光去除深度及抛光后试件表面粗糙度的影响规律并通过正交试验分析了各抛光参数影响的主次关系。确认了钛合金试件抛光表面黏附物质成分,并同时分析了表面黏附物的形成原理。给出了TC4钛合金材料在超硬磨料柔性抛光轮数控抛光过程中工艺参数的选择策略,为TC4材料的航空发动机叶片和整体叶盘在超硬磨料柔性抛光轮数控抛光过程中提供理论依据和技术基础。

关 键 词:TC4  柔性抛光轮  工艺参数  表面粗糙度  抛光去除深度

Experiment on CNC Polishing of Titanium TC4 Using Flexible Polishing Wheel With Superhard Abrasive
ZHU Zhengqing,CHEN Zhitong.Experiment on CNC Polishing of Titanium TC4 Using Flexible Polishing Wheel With Superhard Abrasive[J].Aeronautical Manufacturing Technology,2022,65(4):56-62.
Authors:ZHU Zhengqing  CHEN Zhitong
Institution:(Beihang University,Beijing 100191,China;Zaozhuang Beihang Machine Tool Innovation Research Institute Co.,Ltd.,Zaozhuang 277000,China)
Abstract:Titanium alloy material of aero-engine blade is prone to burn and adhesion in CNC grinding and polishing.In this paper,the CNC polishing experiment of titanium TC4 using flexible polishing wheel with superhard abrasive is carried out.The effects of polishing speed,feed speed,compression and row pitch on polishing removal depth and surface roughness are studied and analyzed.And primary and secondary relationship of polishing parameters are explored by the orthogonal tests.Finally,the selection strategy of process parameters for polishing TC4 is given,which can provide a theoretical and technical basis for TC4 polishing of aero-engine blade and blisk using flexible polishing wheel with superhard abrasive.
Keywords:TC4  Flexible polishing wheel  Process parameters  Surface roughness  Polishing removal depth
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