Development of a 2.8 μm film for scientific balloons

Development of a balloon to fly at higher altitudes is one of the most attractive challenges in scientific balloon technologies. After reaching the highest record setting balloon altitude of 53.0 km using the 3.4 μm film in 2002, we tried to make a thinner balloon film. In 2003, we developed a forming die and an air-ring and succeeded in forming a film with a thickness of 3.0 μm and a width of 220 cm. Using this film, we manufactured a balloon with a volume of 5000 m³ and succeeded in flying the balloon up to an altitude of 46.0 km. We then searched for a good combination of resins to make a thinner and wider film and obtained films with widths of 280 cm, and a thickness of 3.0 μm at first, and then 2.8 μm. In 2004, we performed balloon experiments making a 30,000 m³ balloon with the 3.0 μm film and a 5000 m³ balloon with the 2.8 μm film. Both balloons were well manufactured and reached the highest altitudes of 50.7 and 42.6 km, respectively.