Suppression of Surface Burn in Grinding of Titanium Alloy TC4 Using a Self-inhaling Internal Cooling Wheel |
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Authors: | LI Xun CHEN Zhitong CHEN Wuyi |
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Institution: | School of Mechanical Engineering and Automation, Beijing University of Aeronautics and Astronautics, Beijing 100191, China |
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Abstract: | Based on analysis of surface average temperature and burn degree, this article obtains the threshold temperature of surface burn in grinding titanium alloy with cup wheels. Meanwhile, the impact of the burn degree on the metallographic structure of workpiece surface and metallurgical phase transformations is investigated. In order to reduce the grinding temperature and improve the grinding efficiency, a self-inhaling structure cup segmented wheel is developed to generate internal cooling effect. The internal cooling technology is compared with traditional cooling conditions in the grinding experiments on TC4 (Ti-6Al-4V). The results indicate that the self-inhaling internal cooling wheel can reduce the grinding surface temperature by 30% or more, and the grinding efficiency doubles. Utilizing water-based semi-synthetic coolant, the segmented wheel with the self-inhaling structure can further reduce the grinding temperature by about 50%. |
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Keywords: | grinding temperature measurement surface burn internal cooling self-inhaling |
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