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用于高硬度模具钢SKD11的铣刀几何角度优化及试验
引用本文:刘钢,张晓辉,陈明,胡祖光,励政伟,许辉,祝新发.用于高硬度模具钢SKD11的铣刀几何角度优化及试验[J].南京航空航天大学学报(英文版),2007,24(2):100-105.
作者姓名:刘钢  张晓辉  陈明  胡祖光  励政伟  许辉  祝新发
作者单位:1. 上海交通大学机械与动力丁程学院,上海,200240,中国
2. 上海工具厂有限公司,上海,200093,中国
基金项目:国家自然科学基金 , 国家科技型中小企业技术创新基金 , 教育部跨世纪优秀人才培养计划
摘    要:在切削淬硬模具钢SKD11中,为开发和选用与生产条件相匹配的具备优化几何角度的高性能铣刀,对专用于高硬度模具钢SKD11铣刀的几何角度进行了优化及试验分析.设计了4类不同几何结构的TiAlN复合涂层铣刀.从切削力、切削振动、切削变形、铣刀耐用度以及铣刀磨损机理等方面对这4类铣刀高速铣削SKD11过程进行了研究,综合评价其铣削性能,确定了在常用的高速加工生产条件下的优化铣刀.所选择的优化槽形铣刀具的寿命比之其他刀具延长3倍,在切削力和切削振动方面,该刀具具有最稳定的表现,而且大小较其他刀具下降70%.

关 键 词:高效铣削  模具钢  铣刀  几何角度  优化  high-efficiency  milling  hardened  steel  structure  milling  tool  geometry  structure  optimization  高硬度  模具钢  铣刀  几何  角度优化  试验  HARDENED  STEEL  MILLING  TOOLS  STRUCTURE  GEOMETRY  OPTIMUM  stable  cutting  performance  decrease  tool  life  times  the  optimum  tool  wear  mechanism  chip  deformation
文章编号:1005-1120(2007)02-0100-06
修稿时间:2006-06-272006-09-08

EXPERIMENT OF OPTIMUM GEOMETRY STRUCTURE OF MILLING TOOLS FOR HARDENED STEEL SKD11
Liu Gang,Zhang Xiaohui,Chen Ming,Hu Zuguang,Li Zhengwei,Xu Hu,Zhu Xinfa.EXPERIMENT OF OPTIMUM GEOMETRY STRUCTURE OF MILLING TOOLS FOR HARDENED STEEL SKD11[J].Transactions of Nanjing University of Aeronautics & Astronautics,2007,24(2):100-105.
Authors:Liu Gang  Zhang Xiaohui  Chen Ming  Hu Zuguang  Li Zhengwei  Xu Hu  Zhu Xinfa
Institution:1. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai, 200240, P. R. China 2. Shanghai Tool Works Co. Ltd, Shanghai, 200093, P.R. China
Abstract:To select high performance milling tools with optimum geometry structure suitable for machining hardened steel SKD11, geometry structures of tools are optimized. Four kinds of TiAlN coated cemented carbide tools are developed. The milling performance in high-speed milling hardened steel SKD11 by using these four kinds of tools is evaluated through the aspects of cutting force, cutting vibration, chip deformation, tool life, and tool wear mechanism, thus determining the optimum milling tool. The tool life of the optimum tool is 3 times of that of other tool, and the cutting force and vibration decrease by 70% compared with that of other tools. It has the most stable cutting performance.
Keywords:high-efficiency milling  hardened steel  structure milling tool  geometry structure  optimization
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