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大扭曲叶片整体涡轮电解加工工艺研究
引用本文:朱永伟%徐家文.大扭曲叶片整体涡轮电解加工工艺研究[J].宇航材料工艺,2005,35(6):51-55.
作者姓名:朱永伟%徐家文
作者单位:1. 南京航空航天大学机电学院,南京,210016;扬州大学机械工程学院,扬州,225001
2. 南京航空航天大学机电学院,南京,210016
基金项目:“十五”国防科技预研项目(41318.3.2.4);中国博士后基金(2003034382)
摘    要:研究用展成电解工艺进行大扭曲度整体涡轮叶片的机械加工,对涡轮叶片型面进行数据处理,用软件方式实现电解加工的多轴联动进给;分析叶片电解过程成形规律,合理设计阴极、流场,解决大扭曲叶片加工的叶背二次腐蚀、出口短路等关键工艺问题,试验可稳定达到工序精度要求,并可批量生产。

关 键 词:整体涡轮  大扭曲叶片  展成电解加工  工艺研究
收稿时间:2005-03-28
修稿时间:2005-03-282005-06-02

Study on Electrochemical Machining of Integral Turbine With Big-Twisted Blades
Zhu Yongwei,Xu Jiawen.Study on Electrochemical Machining of Integral Turbine With Big-Twisted Blades[J].Aerospace Materials & Technology,2005,35(6):51-55.
Authors:Zhu Yongwei  Xu Jiawen
Institution:1 Institute of Mechanical and Electronic Engineering , Nanjing University of Aeronautics and Astronautics,Nanjing 210016 ;2 Institute of Mechanical Engineering,Yangzhou University,Yangzhan 225001
Abstract:Electrochemical contour evolution machining(ECCEM) is promoted to machine integral turbine with big-twisted blades.The twisted blades dispersed data is processed.The multi-axis cooperative movement numerical programs are designed.The shaping law is analyzed.The cathode and the flowing field are designed properly.Key process issues,such as short circuit in exit and the blade back corrosion are discussed.The effective means are given for solving these problems.Machining test is carried out and the blades can satisfy precision demand.The integral turbine with big-twisted blades can be produced in batch.
Keywords:Integral turbine  Big-Twisted blades  Electrochemical contour evolution machining  Process study
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