High-power, light-weight power conditioning

After a review of light-weight transformer efforts in the US, a weight analysis is carried out. From basic transformer relations and geometrical considerations it is shown how transformer specific power should scale with power and frequency. The result compares well with design results for frequency scaling but not for power scaling. After refinements for variations of voltage, cooling technique, power (while voltage is held constant) and current density, an algorithm is presented that agrees well with the results of adiabatic transformer designs and with vapor cooled transformer designs. Transformer specific powers as low as 0.01 kg/kW are predicted at an operating frequency of 20 kHz. Caution is advised in the use of the algorithm because few of the transformers with which the algorithm is compared have actually been considered. The SDI/AF/NASA megawatt converter program is discussed, and results of Phase I are summarized