Thermomechanical behaviour of CFRP tubes for space structures

Carbon fiber reinforced plastic (CFRP) tubes, with the increasing dimensions and performances requested for space structures, are becoming a basic building element of boom-type structures for large precision reflectors, towers and payload support structures such as the Modular Payload Support Structure, the Shuttle Pallet Satellite or the European Retrievable Carrier. It is very important for such applications that the CFRP tubes have minimum thermal distortions and very high stiffness.An extensive test program was performed to characterise the CFRP tubes that are used for such applications. Measurements of coefficient of thermal expansions, thermal conductivity, thermal cycling, microstructure behaviour, as well as mechanical tests and outgassing tests were performed. The main purpose was to correlate the microcracking with the thermal cycling and the coefficient of thermal expansion and thermal conductivity.These types of activities for the CFRP tubes were performed for the first time in Europe and important results were found, especially in the area of microcracking generation and correlation with engineering parameters. The influence of the thermal cycling speed on the microcracking was also studied. Most of the tests were conducted at ESTEC (European Space Research & Technology Centre, Holland) by the European Space Agency in the frame of the technology research activities.