Table-Aided Design of the Energy-Storage Reactor in DC-to-DC Converters

A new procedure for the selection of magnetic cores for use in energy-storage dc-to-dc power converters that eliminates the need for an automated computer search algorithm and stored data file is presented. The converter configurations included in the procedure are the three commonly encountered single-winding converters for voltage stepup, for current stepup and voltage stepup/current stepup, and for the two-winding converter for voltage stepup/current stepup. For each converter configuration, three types of controllers are considered: constant-frequency, constant on-time, and constant off-time. Using concepts developed from analyses of these converters by considering the transfer of energy by means of an energystorage inductor or transformer, a special table of parameters calculated from magnetic core data is constructed, which leads to a considerably simplified design procedure.