扩压器内的冷凝对流场的影响

扩压器处于超临界工作状态时,由于喉道后面的激波与附面层的相互作用,使出口流场发生畸变.本文探讨了扩压器内发生的冷凝对畸交流场的影响.结果表明,在实验范围内,由于冷凝使畸变流场的平均紊流度增加12～25%,稳态畸变指数DC_(60)可能增加、不变或减小.可见在研究发动机与进气道的相容性时,冷凝是不可忽视的影响因素之一.     

Electrochemical trepanning with uniform electrolyte flow around the entire blade profile

In the traditional machining process for diffusers, blades are easily deformed, and methods suffer from high tool wear and low efficiency. Electrochemical machining(ECM) possesses unique advantages when applied to these difficult-to-machine materials. In the ECM process, theflow field plays a crucial role. Here, an electrolyte flow mode that supplies uniform flow around the entire blade profile was adopted for electrochemical trepanning of diffusers. Various flow rates were employed to obtain the optimal flow field. Simulations were conducted using ANSYS software, and results indicated that increasing the flow rate substantially afforded a more uniform flowfield. A series of experiments was then performed, and results revealed that increasing the flow rate greatly improved both the machining efficiency and the surface quality of the diffusers. The maximum feeding rate of the cathode reached 4 mm/min, the blade taper of the concave part decreased to 0.02, and the blade roughness was reduced to 1.216 lm. The results of this study demonstrated the high feasibility of this method and its potential for machining other complex components for engineering applications.     

一种引射增强型二次喉道新方案的数值模拟

为提高大型超声速风洞的运行经济性,设计了一种通过引射低总压冷介质提高扩压性能的新型二次喉道扩压器,其结构特征是在扩压器收敛段前方增加侧壁凹槽,在凹槽前沿位置引入低总压常温空气作为冷介质,通过引射扩散作用在扩压器壁面形成气膜,调节二次喉道实际流通直径,较大程度上增强二次喉道的静压恢复能力,同时又降低二次喉道壁面热负荷,冷却壁面。数值验证结果表明,所设计新型二次喉道方案可通过调节引射气量自适应较宽范围的运行条件,有效隔离扩压器壁面直接接触高温燃气,同时提高了扩压能力,节省后段接力引射器的主动流流量近30%,对风洞运行经济性提升十分明显。     

非稳态单喷口射流控制扩压器内边界层的分离流动

对扩压器内单喷口射流产生的流向涡控制扩压器内部边界层分离流动行为进行了研究。研究的对象是一个扩张角为10°的二维扩压器,扩压器进出口面积比为1∶4.7,入口高度为15 mm。采用数值计算方法研究了当射流出口速度为非稳态时对分离流动的影响。给出了不同时刻,不同截面上的旋涡涡量分布。结果表明,采用非稳态喷射流向涡方法可以在不改变主流流量特性的情况下,有效地减小分离流动区域。     

Simulation and experimental investigation on a dynamic lateral flow mode in trepanning electrochemical machining

An appropriate flow mode of electrolyte has a positive effect on process efficiency, surface roughness, and machining accuracy in the electrochemical machining(ECM) process. In this study, a new dynamic lateral flow mode, in which the electrolyte flows from the leading edge to the trailing edge, was proposed in trepanning ECM of a diffuser. Then a numerical model of the channel was set up and simulated by using computational fluid dynamics software. The result showed that the distribution of the flow field was comparatively uniform in the inter-electrode gap. Furthermore, a fixture was designed to realize this new flow mode and then corresponding experiments were carried out. The experimental results illustrated that the feeding rate of the cathode reached 2 mm/min, the best taper angle was about 0.4°, and the best surface roughness was up to Ra= 0.115 lm. It reflects that this flow mode is suitable and effective, and can also be applied to machining other complex structures in trepanning ECM.     

扩压器流场畸变实验研究

研究收敛-扩张环形扩压器中,由于正激波与附面层相互作用产生的畸变流场,分析畸变产生的机理和影响因素,并探讨调节周向畸变指数的方法。中心体后段型面、扩张段壁面附面层分离和中心体尾流掺混对畸变指数有较大影响,但对面平均紊流度和总压恢复的影响不大。偏置中心体尾端,在一定范围内能调节周向畸变指数。     

应用LDV研究二元管道内分离流动

应用二维激光多普勒仪测量了二元曲壁非对称扩张通道内的湍流附面层分离流动。得到了时均速度、雷诺应力、平均流动方向角及正反向间歇流动因子的分布。文中给出了所测结果的不确定度,并在激光测速的近壁测量上做了尝试。实验结果分析表明:间歇瞬时分离点对应于附面层内垂直压强梯度的最大值;Schofield的速度尺度和长度尺度可用于形成新的速度相似型;正反向间歇流动因子γpuo与平均流动方向角存在着简单的线性关系。     

高温风洞收集口喷水降温数值仿真研究

针对高温风洞中扩压器前段壁面防热问题,提出对高温气流外缘喷水降温的方法。通过在收集器入口与喷管出口间安装喷水环,利用液态水汽化吸热对高温气流进行降温,使扩压器壁面形成低温保护层。为了解该方法降温效果,本文利用DPM、组分输运等模型的耦合建立了超声速两相流CFD模型,对向超声速热气流喷水进行降温的过程进行了数值计算,计算结果表明,扩压器启动后有显著的降温保护效果。同时,为探索风洞排气背压和喷水量对风洞流场和壁面降温效果的影响,通过计算得出了变排气背压、变喷水量与降温效果之间的关系,为高温风洞收集口喷水降温装置的优化设计提供了参考。     

不锈钢真空钎焊扩压器的缺陷检查与控制技术

采用钎料BNi94SiB980-1065,选择合适的焊接参数,对1Cr12Ni3Mo2V扩压器进行真空钎焊。借助金相显微镜,超声波检测仪,分析了接头的显微组织及接头的钎透率;利用拉伸试验机对接头进行强度测试。结果表明,在焊接规范为1180℃/30min的条件下,获得良好的钎焊接头。通过焊前清理、钎焊工艺、钎焊工装,对不锈钢扩压器钎焊接头进行钎焊工艺及质量控制,有效避免钎焊接头缺陷的产生。     

高速风洞运转特性数值模拟

下吹-抽吸式高速风洞的起动和运转对模型测试有重要影响。为分析试验模型和扩压器对风洞起动和运转特性的影响,采用数值模拟方法,使用二维轴对称模型对Φ0.5m高速风洞的流场进行了研究,控制方程为粘性可压缩Navier-Stokes方程。对马赫数5和10两种状态下的流场行了对比,结果表明,试验段基本流态受试验舱静压控制,收集器对流动状态有很大影响。当带模型运转时,试验段内激波结构更为复杂,出现明显溢流,总压损失更大,所需起动压比越大;扩压器平直段直径决定了其静压恢复效率。扩压器平直段直径增大或安装模型时,临界运转压比都会明显增大;且马赫数越大,受到的影响越大。马赫数5带模型起动时,扩压器平直段直径0.5m,气流壅塞,风洞无法启动。无模型时,当平直段直径0.45m,扩压器不能发挥静压恢复作用,风洞运行时间明显缩短。