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In the traditional machining process for diffusers, blades are easily deformed, and methods suffer from high tool wear and low efficiency. Electrochemical machining(ECM) possesses unique advantages when applied to these difficult-to-machine materials. In the ECM process, theflow field plays a crucial role. Here, an electrolyte flow mode that supplies uniform flow around the entire blade profile was adopted for electrochemical trepanning of diffusers. Various flow rates were employed to obtain the optimal flow field. Simulations were conducted using ANSYS software, and results indicated that increasing the flow rate substantially afforded a more uniform flowfield. A series of experiments was then performed, and results revealed that increasing the flow rate greatly improved both the machining efficiency and the surface quality of the diffusers. The maximum feeding rate of the cathode reached 4 mm/min, the blade taper of the concave part decreased to 0.02, and the blade roughness was reduced to 1.216 lm. The results of this study demonstrated the high feasibility of this method and its potential for machining other complex components for engineering applications. 相似文献
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为提高大型超声速风洞的运行经济性,设计了一种通过引射低总压冷介质提高扩压性能的新型二次喉道扩压器,其结构特征是在扩压器收敛段前方增加侧壁凹槽,在凹槽前沿位置引入低总压常温空气作为冷介质,通过引射扩散作用在扩压器壁面形成气膜,调节二次喉道实际流通直径,较大程度上增强二次喉道的静压恢复能力,同时又降低二次喉道壁面热负荷,冷却壁面。数值验证结果表明,所设计新型二次喉道方案可通过调节引射气量自适应较宽范围的运行条件,有效隔离扩压器壁面直接接触高温燃气,同时提高了扩压能力,节省后段接力引射器的主动流流量近30%,对风洞运行经济性提升十分明显。 相似文献
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An appropriate flow mode of electrolyte has a positive effect on process efficiency, surface roughness, and machining accuracy in the electrochemical machining(ECM) process. In this study, a new dynamic lateral flow mode, in which the electrolyte flows from the leading edge to the trailing edge, was proposed in trepanning ECM of a diffuser. Then a numerical model of the channel was set up and simulated by using computational fluid dynamics software. The result showed that the distribution of the flow field was comparatively uniform in the inter-electrode gap. Furthermore, a fixture was designed to realize this new flow mode and then corresponding experiments were carried out. The experimental results illustrated that the feeding rate of the cathode reached 2 mm/min, the best taper angle was about 0.4°, and the best surface roughness was up to Ra= 0.115 lm. It reflects that this flow mode is suitable and effective, and can also be applied to machining other complex structures in trepanning ECM. 相似文献
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研究收敛-扩张环形扩压器中,由于正激波与附面层相互作用产生的畸变流场,分析畸变产生的机理和影响因素,并探讨调节周向畸变指数的方法。中心体后段型面、扩张段壁面附面层分离和中心体尾流掺混对畸变指数有较大影响,但对面平均紊流度和总压恢复的影响不大。偏置中心体尾端,在一定范围内能调节周向畸变指数。 相似文献
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针对高温风洞中扩压器前段壁面防热问题,提出对高温气流外缘喷水降温的方法。通过在收集器入口与喷管出口间安装喷水环,利用液态水汽化吸热对高温气流进行降温,使扩压器壁面形成低温保护层。为了解该方法降温效果,本文利用DPM、组分输运等模型的耦合建立了超声速两相流CFD模型,对向超声速热气流喷水进行降温的过程进行了数值计算,计算结果表明,扩压器启动后有显著的降温保护效果。同时,为探索风洞排气背压和喷水量对风洞流场和壁面降温效果的影响,通过计算得出了变排气背压、变喷水量与降温效果之间的关系,为高温风洞收集口喷水降温装置的优化设计提供了参考。 相似文献
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