A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.     

预测悬停旋翼跨音速流动的一种组合自由尾流/CFD方法

一种新的组合自由尾流 / CFD方法用于悬停旋翼流动的 CFD解中以考虑实际尾流的作用 .用文中描述的尾流分析方法研究了螺旋尖涡的运动 .首先从广义尾流模型开始 ,用半经验公式模化了涡核对旋翼尾流的作用 ;然后在环量收敛和尾迹收敛的条件下完成了自由尾迹计算 ;最后应用 Jameson有限体积龙格 -库塔推进格式求解了欧拉方程 .所得结果与相关文献和实验数据进行了比较     

ADI方法求解完全跨声速非定常小扰动方程

本文修改了Whitlow的ADI格式,以便求解另一变形的完全跨声速小扰动方程。本文给出的NACA64A006和NACA0012翼型的非定常跨声速流动的计算结果与其它数值结果和实验结果的比较表明本文格式是合理的且便于实际应用的。     

等质量异形粒子超高速撞击侵蚀

用数值方法模拟双锥，圆柱，椭球、圆锥和倒圆锥五类等质量异形铝粒子五种高宽比共２５种粒子对半无限铝靶的超高速撞击侵蚀，撞击速度为４ｋｍ／ｓ，给出了坑深、坑径、坑形参数和坑体积随粒子形状及高宽比的变化曲线。结果与非圆球异形粒子超高速撞击侵蚀计算有重要参考价值。     

门限自回归模型参数的局部正交设计寻优法

在采用点值图确定门限区间个数的基础上，对门自回归模型中门限值、滞后步长、各门限区间模型阶数，利用正交设计方法寻优，计算工作量锐减，却可得到精度较高的预报模型。     

滚珠丝杠螺距误差补偿法提高数控机床定位精度的研究

在详细论述、对比了实现数控机床滚珠丝杠螺距误差补偿的硬件、软件方法的原理基础上,对滚珠丝杠螺距误差软件补偿法可有效提高数控机床的定位精度进行了试验验证。     

一种基于移步预测消除脉冲串扰的快速算法

以毫米波主被动复合探测器为工程应用背景,通过分析信号的特点,提出一种基于移步预测思想的快速算法来消除脉冲调制信号对被动通道信号的串扰。仿真分析和实验结果表明,该方法对改善信噪比效果明显,而且具有成本低、速度快和易于工程化实现的优点。     

尾支杆干扰非线性修正方法的初步研究

利用CFD方法 ,采用两套网格重叠的形式 ,研究了一种对尾支杆干扰进行修正的非线性方法。运用本方法 ,研究了尾支杆等直段长度、直径和锥角对模型气动特性的影响 ,研究了四个模型有攻角时的尾支杆干扰 ,并对GBM 0 4A模型的零阻进行了尾支杆干扰的修正。     

航天飞行器防热部件烧蚀行为的数值模拟

对航天飞行器防热部件在氧－煤油发动机火焰喷吹下的烧蚀行为进行了有限元数值模拟。利用“杀死”单元的方法建立防热部件瞬态温度场的有限元模型，实现了烧蚀边界的退缩，从而完成了对烧蚀尺寸变化的定量描述。烧蚀开始于4．59s，到12s时线烧蚀量为1．47mm。计算结果与试验的实测结果一致。