Semi-supervised gear fault diagnosis using raw vibration signal based on deep learning

In aerospace industry, gears are the most common parts of a mechanical transmission system. Gear pitting faults could cause the transmission system to crash and give rise to safety disaster. It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration. In this paper, a novel method named augmented deep sparse autoencoder (ADSAE) is proposed. The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data. This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear. The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions. The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy. This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults. The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods. This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.     

Multi-faults diagnosis of rolling bearings via adaptive customization of flexible analytical wavelet bases

Multi-faults detection is a challenge for rolling bearings due to the mode mixture and coupling of multiple fault features, as well as its easy burying in the complex, non-stationary structural vibrations and strong background noises. In this paper, a method based on the flexible analytical wavelet transform (FAWT) possessing fractional scaling and translation factors is proposed to identify multiple faults occurred in different components of rolling bearings. During the route of the proposed method, the proper FAWT bases are constructed via genetic optimization algorithm (GA) based on maximizing the spectral correlated kurtosis (SCK) which is firstly presented and proved to be efficient and effective in indicating interested fault mode. Via using the customized FAWT bases for each interested fault mode, the original vibration measurements are decomposed into fine frequency subbands, and the sensitive subband which enhances the signal-to-noise ratio (SNR) is selected to exhibit the fault signature on its envelope spectrum. The proposed method is tested via simulated signals, and applied to analyze the experimental vibration measurements from the running roller bearings subjected to outrace, inner-race and roller defects. The analysis results validate the effectiveness of the proposed method in identifying multi-faults occurred in different components of rolling bearings.     

A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Development and performance evaluation of tropospheric scintillation model on Ku-band satellite link over Akure,Nigeria

Existing amplitude scintillation prediction models often perform less satisfactorily when deployed outside the regions where they were formulated. This necessitates the need to evaluate the performance of scintillation models developed in one region using data data from other regions while documenting their relative errors. Due to its variation with elevation angle, frequency, other link parameters and meteorological factors, we employed three years (January 2016 to December 2018) of concurrently measured satellite radio beacons and tropospheric weather parameters to develop a location-based amplitude scintillation prediction model over the Earth-space path of Akure (7.17^oN, 5.18^oE), South-western Nigeria. The satellite beacon measurement used Tektronix Y400 NetTek Analyzer at 1 s integration time while meteorological parameters, namely; temperature, pressure and relative humidity were measured using Davis Vantage Vue weather station at 1 min integration time. Comparative study of the model’s performance with nine (9) existing scintillation prediction models indicates that the best and worst performing models, in terms of root mean square error (RMSE), are the Statistical Temperature and Refractivity (STN) and direct physical and statistical prediction (DPSP) models with values 11.48 and 51.03 respectively. Also, worst month analysis indicates that April, with respective enhancement and fade values of 0.88 and 0.90 dB for 0.01% exceedance, is the overall worst calendar month for amplitude scintillation.     

Fault mode probability factor based fault-tolerant control for dissimilar redundant actuation system

This paper presents a Fault Mode Probability Factor (FMPF) based Fault-Tolerant Control (FTC) strategy for multiple faults of Dissimilar Redundant Actuation System (DRAS) composed of Hydraulic Actuator (HA) and Electro-Hydrostatic Actuator (EHA). The long-term service and severe working conditions can result in multiple gradual faults which can ultimately degrade the system performance, resulting in the system model drift into the fault state characterized with parameter uncertainty. The paper proposes to address this problem by using the historical statistics of the multiple gradual faults and the proposed FMPF to amend the system model with parameter uncertainty. To balance the system model precision and computation time, a Moving Window (MW) method is used to determine the applied historical statistics. The FMPF based FTC strategy is developed for the amended system model where the system estimation and Linear Quadratic Regulator (LQR) are updated at the end of system sampling period. The simulations of DRAS system subjected to multiple faults have been performed and the results indicate the effectiveness of the proposed approach.     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

Accurate approximation of in-ecliptic trajectories for E-sail with constant pitch angle

Propellantless continuous-thrust propulsion systems, such as electric solar wind sails, may be successfully used for new space missions, especially those requiring high-energy orbit transfers. When the mass-to-thrust ratio is sufficiently large, the spacecraft trajectory is characterized by long flight times with a number of revolutions around the Sun. The corresponding mission analysis, especially when addressed within an optimal context, requires a significant amount of simulation effort. Analytical trajectories are therefore useful aids in a preliminary phase of mission design, even though exact solution are very difficult to obtain. The aim of this paper is to present an accurate, analytical, approximation of the spacecraft trajectory generated by an electric solar wind sail with a constant pitch angle, using the latest mathematical model of the thrust vector. Assuming a heliocentric circular parking orbit and a two-dimensional scenario, the simulation results show that the proposed equations are able to accurately describe the actual spacecraft trajectory for a long time interval when the propulsive acceleration magnitude is sufficiently small.     

Substitution of satellite-based land surface temperature defective data using GSP method

Land surface temperature (LST) as an important environmental variable provides valuable information for earth environmental system modelling. Currently, LST is obtained through satellite thermal sensors at various spatial and temporal resolutions. Although spatially continuous satellite-based LST measurements are intended to overcome the shortcomings of sparse ground-based LST measurements, LST images often contain anomalous values due to the existence of clouds or sensor malfunctioning. The problem becomes more serious where the users deal with high spatial resolution characterized by low temporal resolution. This study examines the capability of a newly developed graph signal processing (GSP) method using two-dimensional single-date thermal data. For this purpose, four Landsat/TIRS datasets are analyzed. The data of five elliptical regions on thermal images are eliminated and then reconstructed through the GSP method and using the LST values of the enclosing rectangles containing the ellipsoids. The results indicate that the temperature variation determined by the GSP method generally conforms to the original image LST values. According to a correlation test conducted on the original image LST and those obtained through the GSP method, the values vary from 58% to 95%, which is an above-the-average rate (RMSE from 0.69 to 2.27). The statistical analysis of the original image LST in both the elliptical regions and the enclosing rectangles containing the ellipsoids indicates that an increase in the variance of LST data causes an increased error in the calculation of temperature by the GSP method, and vice versa. The results of the analysis of variance (ANOVA) and Duncan test indicated that an increase in the number of the non-zero spectral bins would result in increased RMSE values for all the dates and the regions. Moreover, the model errors were significant at the 0.05 level across all the image date and five elliptical study regions. Based on the results, the use of this method is recommended for the reconstruction of LST missing values, where dissimilarity of atmospheric conditions limits the use of other methods that depend on the time series data of various dates and a great deal of data calculation.     

某型装备能源电池异常爆破故障分析

对一起因电池设计缺陷引发装备战训失利的故障进行分析,重点对电池工作机理和设计缺陷展开解析,明确故障定位,并对国内外装备弹上不同体系电池的优缺点进行比较,旨在为产品维护保障、国产化科研等工作提供参考。     

PDM技术及其在直升机研制中的作用

本文首先分析了当前直升机在运用CAD/CAE/CAM技术进行研制中存在的一些问题,接着提供了解决的方法,介绍了PDM的概念、构成、主要功能。最后简述了PDM技术在直升机研制中的作用,以及企业在实施PDM当中应注意的一些问题。