孔-轴-孔配合处的孔位移制误差计算公式的论证

文[1]、[2]中通过线性化假定推导出计算孔-轴-孔配合处的孔位移制误差的简化公式,但缺乏充足的理论支持。本文用矢量随机误差分析法导出计算该误差的另一公式,通过典型孔-轴-孔配合的孔位移制误差计算,证明该简化公式不仅使用方便,而且准确、可靠。     

Machining of a film-cooling hole in a single-crystal superalloy by high-speed electrochemical discharge drilling

Single-crystal superalloys are typical advanced materials used for manufacturing aeroengine turbine blades. Their unique characteristics of high hardness and strength make them exceedingly difficult to machine. However, a key structure of a turbine blade, the film-cooling hole,needs to be machined in a single-crystal superalloy; such machining is challenging, especially considering the increasing levels of machining efficiency and quality demanded by the aeroengine industry. Tube electrode high-speed electrochemical discharge drilling(TSECDD), a hybrid technique of high-speed electrical discharge drilling and electrochemical machining, provides high machining efficiency and accuracy, as well as eliminating the recast layer. In this study, TSECDD is used to machine a film-cooling hole in a nickel-based single-crystal superalloy(DD6). The Taguchi methods of experiment are used to optimise the machining parameters. Experimental results show that TSECDD can effectively drill the film-cooling hole; the optimum parameters that give the best performance are as follows: pulse duration: 12 ls, pulse interval: 30 ls, peak current:6 A, and salt solution conductivity: 3 m S/cm. Finally, a hole is machined by TSECDD, and the results are compared with those obtained by electrical discharge machining. TSECDD is found to be promising for improving the surface quality and eliminating the recast layer.     

某高负荷前掠双级风扇设计与掠形机理研究

介绍了某高负荷双级前掠风扇的设计方法和设计结果.为改善风扇性能, 采用了转子叶尖和静子叶根适度前掠的设计方法.在此设计基础上对前掠和后掠两个单级的三维数值解进行对比研究, 认为前掠、后掠所得风扇效率的差别很小, 转子通道在三维相对运动中不存在旋向相反的流动形态;前掠明显提高失速裕度的主要原因是转子通道激波曲面按其自身结构的需要而展向发展, 它的展向构形和流向平衡位置不完全随叶片前缘形状改变, 因此前掠增大了激波与前缘的相对距离.      

微机控制梳棉机变频调速系统

本文介绍一种用于纺织机械——梳棉机的感应电机变频调速系统。变频调速器由MCS—51系列单片机控制。文章简要介绍了微机控制系统的硬件结构以及采用气隙磁通轨迹控制法产生三相脉宽调制波的基本原理,还介绍了两台电机速度跟踪的要求和实现方法。     

Effect of tube-electrode inner diameter on electrochemical discharge machining of nickel-based superalloy

Nickel-based superalloys are widely employed in modern aircraft engines because of their excellent material characteristics, particularly in the fabrication of film cooling holes. How-ever, the high machining requirement of a large number of film cooling holes can be extremely chal-lenging. The hybrid machining technique of tube electrode high-speed electrochemical discharge drilling (TEHECDD) has been considered as a promising method for the production of film cooling holes. Compared with any single machining process, this hybrid technique requires the removal of more complex machining by-products, including debris produced in the electrical discharge machin-ing process and hydroxide and bubbles generated in the electrochemical machining process. These by-products significantly affect the machining efficiency and surface quality of the machined prod-ucts. In this study, tube electrodes in different inner diameters are designed and fabricated, and the effects of inner diameter on the machining efficiency and surface quality of TEHECDD are inves-tigated. The results show that larger inner diameters could effectively improve the flushing condi-tion and facilitate the removal of machining by-products. Therefore, higher material removal efficiency, surface quality, and electrode wear rate could be achieved by increasing the inner diam-eter of the tube electrode.     

低频电连接器检测方法研究CSCD

本文主要阐述了低频电连接器外观检测和电性能测试中的接触电阻、绝缘电阻和介质耐电压的检测方法及其注意事项,提出为满足武器系统对低频电连接器耐恶劣环境、高可靠的特殊需求,有效保证武器型号系统中电连接器的质量,必须规范低频电连接器外观及电性能指标检测标准。本文可为从事低频电连接器检测工作的人员提供参考。     

精密超精密加工技术在微机械制造中的应用

随着微机电系统的发展,微机械零件的材料应用领域不断扩大,结构形状也从二维、准三维提高到三维复杂结构,相应的微机械制造技术也随之发展,并在微机械零件制造中得到了应用。     

热电偶检定系统电测仪器选择的误区

针对目前热电偶检定行业存在的电测仪器的选择问题,对高精度数字电压表的误差进行了概要分析,从而为广大计量检定人员选择符合规程要求的电测仪器提供了参考。     

超细晶硬质合金加工机理及加工性能

围绕超细晶硬质合金精密磨削加工、在线电解修整磨削加工、电火花加工、超声复合加工、激光复合加工等加工方法,系统综述了超细晶硬质合金的加工机理和加工性能,并展望了超细晶硬质合金高效精密加工未来的研究重点。     

民用飞机发动机反推力装置作动系统的应用研究

首先对民用飞机发动机反推力装置的出现、作用、工作原理以及最新的发展趋势进行了简要而系统的阐述。对液压反推力装置作动系统和电反推力装置作动系统的构架和控制原理进行权衡分析,阐述了其在研制中应该注意的问题和考虑的因素,并对今后工作的开展提出了意见。