A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

Accurate approximation of in-ecliptic trajectories for E-sail with constant pitch angle

Propellantless continuous-thrust propulsion systems, such as electric solar wind sails, may be successfully used for new space missions, especially those requiring high-energy orbit transfers. When the mass-to-thrust ratio is sufficiently large, the spacecraft trajectory is characterized by long flight times with a number of revolutions around the Sun. The corresponding mission analysis, especially when addressed within an optimal context, requires a significant amount of simulation effort. Analytical trajectories are therefore useful aids in a preliminary phase of mission design, even though exact solution are very difficult to obtain. The aim of this paper is to present an accurate, analytical, approximation of the spacecraft trajectory generated by an electric solar wind sail with a constant pitch angle, using the latest mathematical model of the thrust vector. Assuming a heliocentric circular parking orbit and a two-dimensional scenario, the simulation results show that the proposed equations are able to accurately describe the actual spacecraft trajectory for a long time interval when the propulsive acceleration magnitude is sufficiently small.     

双模块下颌式内转进气道/圆锥前体一体化布局研究

为实现三维内转进气道的内收缩流场与圆锥前体的外压缩流场的良好匹配，提出了一种双模块下颌式内转进气道/圆锥前体(Double-modules Chin Inward-turning Inlet and Conical Forebody，DCII/CF)一体化设计方法，获得一种新颖的双发并置、侧向安装的DCII/CF一体化布局。针对该布局形式，开展了DCII/CF一体化构型与传统的单模块内转进气道/圆锥前体(Single-module Inward-turning Inlet and Conical Forebody，SII/CF)一体化构型的数值对比研究。结果表明：DCII/CF一体化布局不仅为内转进气道提供了优秀的前体附面层排移效果，还有效避免了传统SII/CF布局中前体附面层与进气道内部流场之间的相互干扰。在Ma∞=6.0设计状态，DCII/CF一体化布局的进气道总压恢复系数相较传统的SII/CF布局有了显著提高，从0.403提高至0.482；但由于前体附面层的排移，该布局的捕获流量略有降低， SII/CF的流量系数为0.956，该布局则为0.917。而在非设计状态，该布局形式同样具备较好的总压恢复性能，在Ma∞=5.0与Ma∞=4.0的总压恢复系数分别达到了0.586和0.682，明显高于SII/CF的总压恢复系数0.507和0.619。     

某型装备能源电池异常爆破故障分析

对一起因电池设计缺陷引发装备战训失利的故障进行分析,重点对电池工作机理和设计缺陷展开解析,明确故障定位,并对国内外装备弹上不同体系电池的优缺点进行比较,旨在为产品维护保障、国产化科研等工作提供参考。     

燃烧火焰温度分布重建结果误差分析

分析了采用辐射型CT算法的燃烧火焰温度发布重建结果误差产生的原因，给出了解决方法。     

某型制导雷达部分元器件失效模式的分析

对某型号制导雷达部分元器件进行了失效分析，找出了导致元器件失效的原因，指出设计是提高可靠性的关键，并根据有关元器件情况对生产方与使用方提出了建议。着重讨论了设计师应注意的问题和应该遵循的设计原则。针对失效情况，提出了一些具体的设计构想。     

含有任意多个椭圆孔弹性板的应力场计算

本文应用弹性力学的复变函数理论,用多保角变换的方法,导出了含有任意多个椭圆孔的无限大弹性板多复变量应力函数的表达式。每个孔的大小、位置和孔边作用的载荷均为任意指定。板的无限远处作用有和坐标轴方向一致的均匀拉压载荷P_x,P_y和均匀剪切载荷P_(xy)。并在孔边进行复Fourier级数展开,用待定系数法确定应力函数的未知系数,从而计算弹性板的应力场。编制了相应的FORTRAN77标准化程序,进行了考题和算例分析,给出了级数的收敛状况和孔边周向应力的分布图。     

虚拟环境系统中复杂模型的建立--3D资源在快速开发虚拟环境系统中的应用

对利用3D资源在快速开发虚拟环境系统中的方法进行了研究。在开发虚拟环境系统的过程中，复杂模型的建立是必不可少的，仅仅利用OpenGL函数编程来实现仿真是很困难的，针对该问题提出了利用3D资源进行3D文件读取和转换的两种方案，分析了虚拟环境中复杂模型的建立以及处理的基本方法，并对数控车床的仿真进行了详细介绍。     

考虑胶层蠕变行为的胶接结构有限元分析

本文考虑胶层材料的蠕变行为，采用模拟岩层纹理单元的有限元法，分析工程中使用的典型胶接结构的应力场和位移场。数值结果表明，胶层蠕变行为对胶接结构位移和应力场均有较大影响