Semi-supervised gear fault diagnosis using raw vibration signal based on deep learning

In aerospace industry, gears are the most common parts of a mechanical transmission system. Gear pitting faults could cause the transmission system to crash and give rise to safety disaster. It is always a challenging problem to diagnose the gear pitting condition directly through the raw signal of vibration. In this paper, a novel method named augmented deep sparse autoencoder (ADSAE) is proposed. The method can be used to diagnose the gear pitting fault with relatively few raw vibration signal data. This method is mainly based on the theory of pitting fault diagnosis and creatively combines with both data augmentation ideology and the deep sparse autoencoder algorithm for the fault diagnosis of gear wear. The effectiveness of the proposed method is validated by experiments of six types of gear pitting conditions. The results show that the ADSAE method can effectively increase the network generalization ability and robustness with very high accuracy. This method can effectively diagnose different gear pitting conditions and show the obvious trend according to the severity of gear wear faults. The results obtained by the ADSAE method proposed in this paper are compared with those obtained by other common deep learning methods. This paper provides an important insight into the field of gear fault diagnosis based on deep learning and has a potential practical application value.     

A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

Accurate approximation of in-ecliptic trajectories for E-sail with constant pitch angle

Propellantless continuous-thrust propulsion systems, such as electric solar wind sails, may be successfully used for new space missions, especially those requiring high-energy orbit transfers. When the mass-to-thrust ratio is sufficiently large, the spacecraft trajectory is characterized by long flight times with a number of revolutions around the Sun. The corresponding mission analysis, especially when addressed within an optimal context, requires a significant amount of simulation effort. Analytical trajectories are therefore useful aids in a preliminary phase of mission design, even though exact solution are very difficult to obtain. The aim of this paper is to present an accurate, analytical, approximation of the spacecraft trajectory generated by an electric solar wind sail with a constant pitch angle, using the latest mathematical model of the thrust vector. Assuming a heliocentric circular parking orbit and a two-dimensional scenario, the simulation results show that the proposed equations are able to accurately describe the actual spacecraft trajectory for a long time interval when the propulsive acceleration magnitude is sufficiently small.     

Substitution of satellite-based land surface temperature defective data using GSP method

Land surface temperature (LST) as an important environmental variable provides valuable information for earth environmental system modelling. Currently, LST is obtained through satellite thermal sensors at various spatial and temporal resolutions. Although spatially continuous satellite-based LST measurements are intended to overcome the shortcomings of sparse ground-based LST measurements, LST images often contain anomalous values due to the existence of clouds or sensor malfunctioning. The problem becomes more serious where the users deal with high spatial resolution characterized by low temporal resolution. This study examines the capability of a newly developed graph signal processing (GSP) method using two-dimensional single-date thermal data. For this purpose, four Landsat/TIRS datasets are analyzed. The data of five elliptical regions on thermal images are eliminated and then reconstructed through the GSP method and using the LST values of the enclosing rectangles containing the ellipsoids. The results indicate that the temperature variation determined by the GSP method generally conforms to the original image LST values. According to a correlation test conducted on the original image LST and those obtained through the GSP method, the values vary from 58% to 95%, which is an above-the-average rate (RMSE from 0.69 to 2.27). The statistical analysis of the original image LST in both the elliptical regions and the enclosing rectangles containing the ellipsoids indicates that an increase in the variance of LST data causes an increased error in the calculation of temperature by the GSP method, and vice versa. The results of the analysis of variance (ANOVA) and Duncan test indicated that an increase in the number of the non-zero spectral bins would result in increased RMSE values for all the dates and the regions. Moreover, the model errors were significant at the 0.05 level across all the image date and five elliptical study regions. Based on the results, the use of this method is recommended for the reconstruction of LST missing values, where dissimilarity of atmospheric conditions limits the use of other methods that depend on the time series data of various dates and a great deal of data calculation.     

某型装备能源电池异常爆破故障分析

对一起因电池设计缺陷引发装备战训失利的故障进行分析,重点对电池工作机理和设计缺陷展开解析,明确故障定位,并对国内外装备弹上不同体系电池的优缺点进行比较,旨在为产品维护保障、国产化科研等工作提供参考。     

燃烧火焰温度分布重建结果误差分析

分析了采用辐射型CT算法的燃烧火焰温度发布重建结果误差产生的原因，给出了解决方法。     

高速低压差分信号（LVDS）器件应用设计方法研究

随着高速LVDS器件得到广泛应用，在高速信号使用LVDS传输时，信号传输线路问题、信号传输波形的最佳化成为非常重要的课题之一。由于印制电路板的布局布线直接影响信号传输质量，因此利用仿真对印制板分析成为设计上不可缺少的手段。有鉴于此，文章深入探讨了高速电路的设计，总结出设计技巧。     

某型制导雷达部分元器件失效模式的分析

对某型号制导雷达部分元器件进行了失效分析，找出了导致元器件失效的原因，指出设计是提高可靠性的关键，并根据有关元器件情况对生产方与使用方提出了建议。着重讨论了设计师应注意的问题和应该遵循的设计原则。针对失效情况，提出了一些具体的设计构想。     

含有任意多个椭圆孔弹性板的应力场计算

本文应用弹性力学的复变函数理论,用多保角变换的方法,导出了含有任意多个椭圆孔的无限大弹性板多复变量应力函数的表达式。每个孔的大小、位置和孔边作用的载荷均为任意指定。板的无限远处作用有和坐标轴方向一致的均匀拉压载荷P_x,P_y和均匀剪切载荷P_(xy)。并在孔边进行复Fourier级数展开,用待定系数法确定应力函数的未知系数,从而计算弹性板的应力场。编制了相应的FORTRAN77标准化程序,进行了考题和算例分析,给出了级数的收敛状况和孔边周向应力的分布图。