Effect of bristle pack position on the rotordynamic characteristics of brush-labyrinth seals at various operating conditions

Over the last few decades, the research on the effect of bristle pack position on the rotordynamic characteristics of the brush-labyrinth seals is not sufficient. To this end, two kinds of brush-labyrinth seals for the bristle pack element installed upstream of the labyrinth teeth named BSU and installed downstream of the labyrinth teeth called BSD were used to investigate the effect of bristle pack position on the rotordynamic characteristics of the brush-labyrinth seals. Using the numerical model combining the porous medium model and the whirling rotor method, the rotordynamic characteristics of the BSU and BSD at various operating conditions including four kinds of pressure ratios, five kinds of inlet preswirl speeds and four kinds of rotor spinning speeds were conducted. The obtained results show that the effects of operating conditions on rotordynamic coefficients for the different seal configurations are different. The direct stiffness, cross-coupled stiffness and direct damping of the BSU are lower than those of the BSD. The rotordynamic coefficients of the BSU are more insensitive to the operating conditions variation. From the perspective of the seal stability, the BSU is a better brush-labyrinth seal configuration at high pressure ratio, high positive preswirl or high rotor spinning speed conditions. While in the case of low pressure ratio, low positive preswirl or low rotor spinning speed conditions, the BSD is a better choice.     

Multi-faults diagnosis of rolling bearings via adaptive customization of flexible analytical wavelet bases

Multi-faults detection is a challenge for rolling bearings due to the mode mixture and coupling of multiple fault features, as well as its easy burying in the complex, non-stationary structural vibrations and strong background noises. In this paper, a method based on the flexible analytical wavelet transform (FAWT) possessing fractional scaling and translation factors is proposed to identify multiple faults occurred in different components of rolling bearings. During the route of the proposed method, the proper FAWT bases are constructed via genetic optimization algorithm (GA) based on maximizing the spectral correlated kurtosis (SCK) which is firstly presented and proved to be efficient and effective in indicating interested fault mode. Via using the customized FAWT bases for each interested fault mode, the original vibration measurements are decomposed into fine frequency subbands, and the sensitive subband which enhances the signal-to-noise ratio (SNR) is selected to exhibit the fault signature on its envelope spectrum. The proposed method is tested via simulated signals, and applied to analyze the experimental vibration measurements from the running roller bearings subjected to outrace, inner-race and roller defects. The analysis results validate the effectiveness of the proposed method in identifying multi-faults occurred in different components of rolling bearings.     

A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

机载托架自动校准系统的设计与实现

为了解决机载托架传统校准方法精度低、耗时、费力等问题,设计了一种高精度、高效率并且操作简单的成品托架自动校准系统。该系统运用调平精度较高的"循环多次"最高点不动调平方法,建立高精度机载托架校准的静力学数学模型,运用VC与Matlab的COM接口编程技术开发机载托架自动校准系统,并建立良好的人机交互界面。试验结果表明,利用该方法对机载托架进行校准,无论是校准精度还是校准效率都较传统方法有很大提高。     

Fault mode probability factor based fault-tolerant control for dissimilar redundant actuation system

This paper presents a Fault Mode Probability Factor (FMPF) based Fault-Tolerant Control (FTC) strategy for multiple faults of Dissimilar Redundant Actuation System (DRAS) composed of Hydraulic Actuator (HA) and Electro-Hydrostatic Actuator (EHA). The long-term service and severe working conditions can result in multiple gradual faults which can ultimately degrade the system performance, resulting in the system model drift into the fault state characterized with parameter uncertainty. The paper proposes to address this problem by using the historical statistics of the multiple gradual faults and the proposed FMPF to amend the system model with parameter uncertainty. To balance the system model precision and computation time, a Moving Window (MW) method is used to determine the applied historical statistics. The FMPF based FTC strategy is developed for the amended system model where the system estimation and Linear Quadratic Regulator (LQR) are updated at the end of system sampling period. The simulations of DRAS system subjected to multiple faults have been performed and the results indicate the effectiveness of the proposed approach.     

Research on navigation of satellite constellation based on an asynchronous observation model using X-ray pulsar

Pulsar navigation is a promising navigation method for high-altitude orbit space tasks or deep space exploration. At present, an important reason for restricting the development of pulsar navigation is that navigation accuracy is not high due to the slow update of the measurements. In order to improve the accuracy of pulsar navigation, an asynchronous observation model which can improve the update rate of the measurements is proposed on the basis of satellite constellation which has a broad space for development because of its visibility and reliability. The simulation results show that the asynchronous observation model improves the positioning accuracy by 31.48% and velocity accuracy by 24.75% than that of the synchronous observation model. With the new Doppler effects compensation method in the asynchronous observation model proposed in this paper, the positioning accuracy is improved by 32.27%, and the velocity accuracy is improved by 34.07% than that of the traditional method. The simulation results show that without considering the clock error will result in a filtering divergence.     

Mapping mean lake surface from satellite altimetry and GPS kinematic surveys

Lake water height is a key variable in water cycle and climate change studies, which is achievable using satellite altimetry constellation. A method based on data processing of altimetry from several satellites has been developed to interpolate mean lake surface (MLS) over a set of 22 big lakes distributed on the Earth. It has been applied on nadir radar altimeters in Low Resolution Mode (LRM: Jason-3, Saral/AltiKa, CryoSat-2) in Synthetic Aperture Radar (SAR) mode (Sentinel-3A), and in SAR interferometric (SARin) mode (CryoSat-2), and on laser altimetry (ICESat). Validation of the method has been performed using a set of kinematic GPS height profiles from 18 field campaigns over the lake Issykkul, by comparison of altimetry’s height at crossover points for the other lakes and using the laser altimetry on ICESat-2 mission. The precision reached ranges from 3 to 7 cm RMS (Root Mean Square) depending on the lakes. Currently, lake water level inferred from satellite altimetry is provided with respect to an ellipsoid. Ellipsoidal heights are converted into orthométric heights using geoid models interpolated along the satellite tracks. These global geoid models were inferred from geodetic satellite missions coupled with absolute and regional anomaly gravity data sets spread over the Earth. However, the spatial resolution of the current geoid models does not allow capturing short wavelength undulations that may reach decimeters in mountaineering regions or for rift lakes (Baikal, Issykkul, Malawi, Tanganika). We interpolate in this work the geoid height anomalies with three recent geoid models, the EGM2008, XGM2016 and EIGEN-6C4d, and compare them with the Mean Surface of 22 lakes calculated using satellite altimetry. Assuming that MLS mimics the local undulations of the geoid, our study shows that over a large set of lakes (in East Africa, Andean mountain and Central Asia), short wavelength undulations of the geoid in poorly sampled areas can be derived using satellite altimetry. The models used in this study present very similar geographical patterns when compared to MLS. The precision of the models largely depends on the location of the lakes and is about 18 cm, in average over the Earth. MLS can serve as a validation dataset for any future geoid model. It will also be useful for validation of the future mission SWOT (Surface Water and Ocean Topography) which will measure and map water heights over the lakes with a high horizontal resolution of 250 by 250 m.     

Evaluation of a regional real-time precise positioning system based on GPS/BeiDou observations in Australia

The performance of real-time (RT) precise positioning can be improved by utilizing observations from multiple Global Navigation Satellite Systems (GNSS) instead of one particular system. Since the end of 2012, BeiDou, independently established by China, began to provide operational services for users in the Asia-Pacific regions. In this study, a regional RT precise positioning system is developed to evaluate the performance of GPS/BeiDou observations in Australia in providing high precision positioning services for users. Fixing three hourly updated satellite orbits, RT correction messages are generated and broadcasted by processing RT observation/navigation data streams from the national network of GNSS Continuously Operating Reference Stations in Australia (AUSCORS) at the server side. At the user side, RT PPP is realized by processing RT data streams and the RT correction messages received. RT clock offsets, for which the accuracy reached 0.07 and 0.28?ns for GPS and BeiDou, respectively, can be determined. Based on these corrections, an accuracy of 12.2, 30.0 and 45.6?cm in the North, East and Up directions was achieved for the BeiDou-only solution after 30 min while the GPS-only solution reached 5.1, 15.3 and 15.5?cm for the same components at the same time. A further improvement of 43.7, 36.9 and 45.0 percent in the three directions, respectively, was achieved for the combined GPS/BeiDou solution. After the initialization process, the North, East and Up positioning accuracies were 5.2, 8.1 and 17.8?cm, respectively, for the BeiDou-only solution, while 1.5, 3.0, and 4.7?cm for the GPS-only solution. However, we only noticed a 20.9% improvement in the East direction was obtained for the GPS/BeiDou solution, while no improvements in the other directions were detected. It is expected that such improvements may become bigger with the increasing accuracy of the BeiDou-only solution.     

Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.