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排序方式: 共有235条查询结果,搜索用时 31 毫秒
1.
数控展成电解磨削整体叶轮叶片的过切误差分析及解决方案 总被引:1,自引:0,他引:1
分析了平行直纹展成电解磨削整体叶轮叶片的过切误差,得到了过切误差计算公式,提出了用圆锥磨轮和组合式五轴联动数控方案来消除过切误差的方法。 相似文献
2.
Vegetable oil can be used as a base oil in minimal quantity of lubrication(MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM–III 99 three-dimensional dynamometer was used to measure grinding force,and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that(1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient;(2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient;(3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil;(4) viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils;(5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature;(6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and(7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force,87.10 N normal grinding force, 119.6 °C grinding temperature, and 42.7% energy ratio coefficient. 相似文献
3.
采用碟形砂轮的面齿轮磨齿方法理论分析 总被引:4,自引:6,他引:4
为了制造出高精度硬齿面面齿轮和获得抛物线传动误差并提高传动稳定性,提出一种采用碟形砂轮加工面齿轮的磨齿方法.分析了碟形砂轮磨削面齿轮的展成原理和碟形砂轮的运动,根据展成原理推导了碟形砂轮的齿面方程,使用渐开线失配的碟形砂轮和改变砂轮的运动,推导出双向修形面齿轮的齿面方程.建立了双向修形面齿轮和常规渐开线小齿轮啮合的齿面接触分析模型,齿面计算和齿面接触分析实例表明,采用碟形砂轮加工双向修形面齿轮的磨齿方法是可行的,获得了面齿轮抛物线传动误差,避免了边缘接触并提高了传动的稳定性. 相似文献
4.
5.
断续缓磨射流冲击强化磨削弧区换热的实验研究 总被引:4,自引:0,他引:4
通过深切缓磨时磨削烧伤机理的分析,提出高压射流冲击强化磨削弧区换热新构想,并通过断续缓磨射流侧向冲击弧区的磨削实验显示其换热效果. 相似文献
6.
精密超精密加工技术在微机械制造中的应用 总被引:3,自引:0,他引:3
杨辉 《航空精密制造技术》2006,42(1):1-4
随着微机电系统的发展,微机械零件的材料应用领域不断扩大,结构形状也从二维、准三维提高到三维复杂结构,相应的微机械制造技术也随之发展,并在微机械零件制造中得到了应用。 相似文献
7.
基于超精密应用的高刚度高阻尼空气静压导轨研究 总被引:4,自引:0,他引:4
介绍了一种采用多孔质节流的新型空气静压导轨,其刚度可以达到400N/μm或者更高,具有这种刚度的空气静压导轨可以取代液体静压导轨,广泛应用于超精密机床中. 相似文献
8.
9.
Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication(MQL), and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm3, respectively. The specific grinding energy significantly decreased to 32.7 J/mm3 in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%,respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%,and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS2, carbon nanotube(CNT), and ZrO2 nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS2 nanoparticle was only 32.7 J/mm3, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS2 nanoparticle, which indicated its remarkable lubrication effects. Furthermore,the role of MoS2 particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS2 volume concentrations of 1%, 2%, and 3% were used.Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS2 nanoparticle volume concentration increased.Satisfactory grinding surface lubrication effects were obtained with 2% MoS2 nanoparticle volume concentration. 相似文献
10.
介绍了采用碟形砂轮磨削面齿轮的原理及过程,研究了齿廓包络和齿宽包络两种包络方式产生包络残差的机理.分别建立了两种加工方式下包络残差的计算模型和方法,并研究了所产生包络残差的特点.通过数值算例分析了包络过程中刀具周向进给角度、齿宽方向进给量以及碟形砂轮外径对齿面包络残差的影响规律.计算结果表明:齿宽包络比齿廓包络具有更高的效率.进行了以齿廓包络方式的面齿轮磨齿加工实验,当刀具周向进给角度分别取为2°,1°,0.5°及0.2°时,齿面表面粗糙度逐渐明显提高,齿面磨削加工印痕的数目和方向与包络仿真计算结果一致.初步证明根据包络残差计算结果选取合适的进给量参数,可以保证面齿轮磨齿加工的表面粗糙度水平并能提高加工效率. 相似文献