A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.     

现场动平衡技术在生产中的应用

利用美国恩泰克公司提供的DP1500数据采集仪及现场动平衡软件,以实例说明了现场动平衡技术在锅炉引风机、排粉风机、电动机、机泵等转动设备不平衡故障排除中的应用,介绍了不平衡故障的识别方法,揭示出该技术在生产中的实用性、先进性和经济性.     

电液位置伺服系统的动态试验研究

本文研究了快速响应的电液位置伺服系统动态试验,着重讨论了在实践中如何选择伪随机二位式最大长度序列(PRBS)参数的问陋,并提出快速响应系统PRBS参数选择的原则,使系统辨识精度提高约15％。     

门限自回归模型参数的局部正交设计寻优法

在采用点值图确定门限区间个数的基础上，对门自回归模型中门限值、滞后步长、各门限区间模型阶数，利用正交设计方法寻优，计算工作量锐减，却可得到精度较高的预报模型。     

八丝热线探针制作及其应用

介绍了八丝热线探针的制作工艺,有效地消除了各热丝探头之间的电信号干扰和动力学干扰。实验中使用该探针检测到了湍流边界层内的大尺度旋涡,并测量了它们的强度和尺度。与此同时还获得了速度、湍流强度和功率谱等流场参数,结果与现有典型数据一致。说明本文所述的多丝热线探针具有很强的实用性。     

死亡是生命的必然归宿

本文根据物质系统演化的规律，平衡原理及熵理论，阐述了死亡是生命系统演化的必然归宿。     

一种基于移步预测消除脉冲串扰的快速算法

以毫米波主被动复合探测器为工程应用背景,通过分析信号的特点,提出一种基于移步预测思想的快速算法来消除脉冲调制信号对被动通道信号的串扰。仿真分析和实验结果表明,该方法对改善信噪比效果明显,而且具有成本低、速度快和易于工程化实现的优点。     

动态差压检测系统的共模误差研究

主要针对以差压变送器为核心的动态差压检测系统的特点 ,应用流体网络分析方法 ,提出了动态差压检测系统中的共模误差问题。理论分析和仿真计算结果表明 :共模误差与检测系统两侧引压管路的不一致性直接相关 ,为了获得动态差压信号的准确检测 ,必须对动态差压检测系统的共模误差予以抑制     

水洞动态测力和流动显示一体化实验技术

研制能够用于低速水流中的三分量内式测力天平,结合氢气泡(或染色液)方法,在水洞(槽)中实现测力和流动显示实验同步进行的动态实验系统,克服了通常测力和流动显示分别在风洞和水洞中进行,实验条件不同给结果分析带来的困难。天平采用高精度位移传感器,避开传统的应变片技术应用于水中所遇到的技术困难。简易飞行器模型的静态和等速俯仰实验结果表明了测量系统的可靠性。