离心铸造Al—20wt%Si合金自生表面复合材料的组织与性能

采用热模金属型离心铸造Al－20wt％Si合金，获得了外层聚集粗大初晶Si、中层为共晶组织、内层聚集细小初晶Si的自生三层表面复合材料。考察了复合材料的组织形貌，检测了复合材料的硬度和耐性，分析了复合材料的断裂模式。     

空间相机中与大口径透镜有关的结构设计分析

某空间相机镜头在光学设计时，因透过率、吸收率等原因，为了满足光学系统要求，经过各方面平衡后，其中有一片透镜比正常径厚比设计的偏薄些。在镜头总体结构设计时，单独对该镜片及与之相配的结构件进行了有限元分析和实验检测，发现不同的结构形式对镜片面形影响不同。为了解决这一问题，在实验中进行了探讨，以保证整个相机系统满足空间相机的实用要求。     

面天线检测数据处理方法的探讨

对面天线检测数据处理方法作了一些有益的探讨。从获取被测物的三维坐标后到获取真正有用的信息这一过程需要经过坐标转换和表面误差计算两个步骤 ,其中坐标转换是关键。在坐标转换方面 ,文中提出了曲面自由拟合、公共点转换和CAD面型转换三种方法 ,阐述了这些方法的数学模型 ,并且用实测数据进行了验证计算。理论分析和实际计算两方面显示 :CAD面型转换法既不需要天线的曲面方程 ,也不需要有已知的公共点 ,结果准确、可靠 ,是一种理想的方法 ;如果没有天线的CAD面型 ,但却存在公共点时 ,公共点转换法也是较理想的方法 ,其结果与给定的公共点误差有关 ;如果既没有天线的CAD面型又无公共点或公共点误差很大时 ,只能采用曲面自由拟合法 ,该法准确度最高 ,但容易使天线面型产生错位现象     

表面粗糙度参数的计算方法

介绍了表面粗糙度参数的计算方法，并用ＱｕｉｃｋＢＡＳＩＣ语文编程实现。     

Machining of SiC ceramic matrix composites: A review

Continuous fiber reinforced SiC ceramic matrix composites (FRCMCs-SiC) are currently the preferred material for hot section components, safety–critical components and braking components (in the aerospace, energy, transportation) with high value, and have triggered the demand for machining. However, the high brittleness, anisotropy, and heterogeneity of materials bring great challenges to machining, due to high mechanical and thermal loads, severe tool wear, and poor machining quality. With the increasing demand of FRCMCs-SiC parts, high-quality and high-efficient machining has become a hot issue. This review paper provides a detailed literature survey on the machining of FRCMCs-SiC. The material removal mechanism, defect form, and interfacial mechanical properties of FRCMCs-SiC were summarized. The machining processes of FRCMCs-SiC were introduced, and their respective advantages and disadvantages were compared. Given the low machinability (high hardness, high brittleness, anisotropy, and heterogeneity) of FRCMCs-SiC, preliminary experiments have proved that ultrasonic-assisted machining and laser-assisted machining have shown unique advantages in reducing force and tool wear, improving machining quality and machining efficiency. The machined surface integrity was discussed, the influence of process parameters on the machined surface quality was analyzed, and the machining defects of FRCMCs-SiC were summarized. But for FRCMCs-SiC, the existing quantitative evaluation of the machined surface integrity was weak and unsystematic.     

空间相机中与大口径透镜有关的结构设计分析

某空间相机镜头在光学设计时,因透过率、吸收率等原因,为了满足光学系统要求,经过各方面平衡后,其中有一片透镜比正常径厚比设计的偏薄些。在镜头总体结构设计时,单独对该镜片及与之相配的结构件进行了有限元分析和实验检测,发现不同的结构形式对镜片面形影响不同。为了解决这一问题,在实验中进行了探讨,以保证整个相机系统满足空间相机的实用要求。     

Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding

Nanoparticles with the anti-wear and friction reducing features were applied as cooling lubricant in the grinding fluid. Dry grinding, flood grinding, minimal quantity of lubrication（MQL）, and nanoparticle jet MQL were used in the grinding experiments. The specific grinding energy of dry grinding, flood grinding and MQL were 84, 29.8, 45.5 J/mm³, respectively. The specific grinding energy significantly decreased to 32.7 J/mm³ in nanoparticle MQL. Compared with dry grinding, the surface roughness values of flood grinding, MQL, and nanoparticle jet MQL were significantly reduced with the surface topography profile values reduced by 11%, 2.5%, and 10%,respectively, and the ten point height of microcosmic unflatness values reduced by 1.5%, 0.5%,and 1.3%, respectively. These results verified the satisfactory lubrication effects of nanoparticle MQL. MoS₂, carbon nanotube（CNT）, and ZrO₂ nanoparticles were also added in the grinding fluid of nanoparticle jet MQL to analyze their grinding surface lubrication effects. The specific grinding energy of MoS₂ nanoparticle was only 32.7 J/mm³, which was 8.22% and 10.39% lower than those of the other two nanoparticles. Moreover, the surface roughness of workpiece was also smaller with MoS₂ nanoparticle, which indicated its remarkable lubrication effects. Furthermore,the role of MoS₂ particles in the grinding surface lubrication at different nanoparticle volume concentrations was analyzed. MoS₂ volume concentrations of 1%, 2%, and 3% were used.Experimental results revealed that the specific grinding energy and the workpiece surface roughness initially increased and then decreased as MoS₂ nanoparticle volume concentration increased.Satisfactory grinding surface lubrication effects were obtained with 2% MoS₂ nanoparticle volume concentration.     

A100钢外螺纹椭圆超声滚压强化试验研究

A100钢有较高的疲劳抗力和显著的减重效果.在航空工业中,飞机起落架主要承力件正逐步采用A100钢,且主要承力件多采用螺纹联接.为了提高螺纹疲劳寿命,提出了超声振动滚压强化工艺方法,设计了外螺纹超声滚压强化装置,进行了螺纹超声滚压强化前后性能对比试验.利用X射线分析仪、维式硬度计、粗糙度仪和疲劳试验机,分别测量了螺纹超声滚压强化前后的残余应力、维氏硬度、表面粗糙度以及疲劳寿命.结果表明,超声滚压强化后牙底残余应力提高了70％,显微硬度提高了14％,粗糙度降低了51％,600MPa应力条件下寿命提高了5倍.     

原位自生TiB2/Al复合材料车削参数多目标优化方法

原位自生TiB2/Al复合材料具有密度小、比强度高、高耐磨等特点,在航空航天领域具有广泛的应用前景.主要针对TiB2/Al复合材料车削参数对表面粗糙度的影响进行探索性研究.首先,以车削速度、进给速度、车削深度为对象,基于单因素试验研究了车削参数控制域.进一步在控制域内设计正交试验,并基于试验结果研究了表面粗糙度与车削参数的映射关系,推导了材料去除率模型.最后,以表面粗糙度和材料去除率为优化目标,提出并研究了基于GA-Pareto的车削参数多目标优化方法,并通过试验验证了该方法的可行性和有效性.     

表面完整性研究用预测模型的研究进展

综述了国内外表面完整性研究时采用的预测模型的种类、应用等研究现状.详细阐述了使用分析模型和数值模型对材料切除过程中零件表面的显微结构、残余应力等表面完整性参数的预测,并指出了影响预测模型准确性的一些因素.