A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

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本文依据结构不同可靠度下的S—N曲线形状参数相同的观点，利用复合材料结构的不完全S—N数据，得到一组不完全疲劳极限数据，并采用秩统计方法，求得结构的p—S—N曲线，最后，给出了两个应用实例，通过对比分析了本文方法与假定完全寿命法的处理结果，发现本文方法充分利用了数据信息，能给出更好的疲劳性能。     

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疲劳裂纹扩展速率试验数据的可靠性分析模型

以指定ΔＫ下的ｄａ／ｄＮ服从对数正态分布为基础，提出３种ｄａ／ｄＮ试验数据统计处理方法；依据一组４０ＣｒＮｉＭｏ材料的ＣＴ试样的试验数据处理结果，对３方法进行了分析对比。     

用弹性环加强的孔口应力分析的链杆法

关于用弹性环加强的孔口应力分析问题,本文给出了一个新的分析方法——链杆法。即假定环和板之间在孔口用链杆来联系,然后用力法求出链杆的约束力,进而可确定板的应力和环的内力。将本文结果和萨文的结果作了比较,两者基本一致,说明了链杆法的有效性。它的优点是直观、方便,计算较简单,适用面较广。     

固体发动机药柱粘结试件的三维应力分析

推进剂／衬层／绝热层矩形粘结试件已作为随发动机测试试件，用于监控药柱最薄弱的推进剂／衬层界面粘结质量。由于试件较厚，又材料具有粘弹特性，因此应对它进行三维粘弹性有限元分析。本文分析了推进剂／衬层界面附近的应力分布情况，并给出试件启裂点有效应力与拉伸平均应力之比的集中系数，供药柱结构完整性分析人员使用