腐蚀对sic/Al(L2)和sic/Al-Ni复合丝力学性能的影响~①

本文对SiC/Al(L2)和SiC/A1-Ni复合丝在蒸馏水和在3.5％NaCl溶液中的耐腐蚀性能进行了研究。通过测试腐蚀前后复合丝的抗拉强度,利用气相色谱、发射光谱、X射线衍射等手段分析腐蚀气体和腐蚀产物,观察金相和扫描电镜下形貌的变化,发现SiC/A1复合丝在室温蒸馏水中36天、50℃和75℃蒸馏水中各15天浸泡后,其抗拉强度基本保持不变,说明该类复合材料对潮湿环境具有良好的耐腐蚀性能;SiC/A1-Ni复合丝在3.5％NaC1溶液中浸泡后,其抗拉强度随溶液温度升高和时闻延长而逐渐下降;其腐蚀主要是选择性腐蚀,其次是孔蚀和缝隙蚀。     

高强度铝合金中氢传输的研究

采用化学镀镍层作为铝合金LC4上防护层,应用电化学氢渗透技术研究了氢在LC4中的静态传输规律以及在不同热处理状态下,氢在LC4中的传输对其应力腐蚀敏感性的影响。实验结果表明:常温下氢在LC4中的静态传输是以扩散为控制步骤的过程。氢扩散系数为10~(-9)cm~2·s~(-1)数量级,为同条件下氢在纯铝中扩散系数的四分之一;LC4材料的DCB试样在常温下的3.5％NaCl溶液中的应力腐蚀断裂不遵循氢脆机理。     

LC9高强度铝合金过时效工艺试验

通过对ＬＣ９高强度铝合金过时效工艺试验，并与ＬＣ９ＣＳ状态作性能对比，证实该材料具有良好的耐应力腐蚀及抗裂纹扩展性能，从而确认ＬＣ９ＣＧＳ３铝合金在飞机上推广使用的可行性。     

BH新型憎水剂及其憎水膜层“三防腐蚀”性能研究

研究了BH系列(BH 102和BH 103)憎水剂的合成工艺、技术指标、憎水处理成膜工艺以及憎水膜层的憎水效果和耐腐蚀性能。结果表明,BH系列憎水剂的憎水效果良好,在零件表面形成的憎水膜层能达到105°以上的憎水角;同时经BH系列憎水剂处理后的钢铁磷化表面的耐腐蚀性能得到明显改善,具有优良的"三防腐蚀"性能,其中含有复配缓蚀剂的BH 103憎水膜层的耐腐蚀性更优于添加单一缓蚀剂的BH 102憎水膜层。     

常温腐蚀对Al-Si涂层氧化行为的影响

研究了未经 /经常温腐蚀的 DZ1 2 5镍基合金表面 Al-Si涂层的高温氧化行为。结果表明 ,经腐蚀的涂层等温氧化行为发生变化。在初始阶段 ,经腐蚀的试样增重大于未经腐蚀的试样 ,而且经腐蚀的试样的耐高温性能明显下降。氧化皮中主要是 Al2 O3及少量的 Ti O2 .     

电沉积CeO2/Zn纳米复合涂层

将纳米氧化铈颗粒加入镀锌液中进行复电沉积制得纳米复合涂层。通过失重法，ICP，SEM和XRD方法探讨了纳米氧化铈颗粒对电沉积锌涂层的影响。结果表明，在同样的电沉积条件下，纳米复合涂层的耐蚀性明显提高，而微米复合涂层的耐蚀性只稍有改善；纳米复合涂层中氧化铈的含量高于微米复合涂层中的氧化铈含量。纳米氧化铈颗粒改变了锌涂层的表面组织形貌和晶体结构，从而提高了涂层的耐蚀性。     

Electrochemical trepanning with uniform electrolyte flow around the entire blade profile

In the traditional machining process for diffusers, blades are easily deformed, and methods suffer from high tool wear and low efficiency. Electrochemical machining(ECM) possesses unique advantages when applied to these difficult-to-machine materials. In the ECM process, theflow field plays a crucial role. Here, an electrolyte flow mode that supplies uniform flow around the entire blade profile was adopted for electrochemical trepanning of diffusers. Various flow rates were employed to obtain the optimal flow field. Simulations were conducted using ANSYS software, and results indicated that increasing the flow rate substantially afforded a more uniform flowfield. A series of experiments was then performed, and results revealed that increasing the flow rate greatly improved both the machining efficiency and the surface quality of the diffusers. The maximum feeding rate of the cathode reached 4 mm/min, the blade taper of the concave part decreased to 0.02, and the blade roughness was reduced to 1.216 lm. The results of this study demonstrated the high feasibility of this method and its potential for machining other complex components for engineering applications.     

基于幂函数模型的民机结构腐蚀扩展寿命评定方法研究

基于飞机结构腐蚀清除后测量获取的腐蚀深度,提出了飞机结构腐蚀扩展寿命的幂函数动态预测模型以及模型参数定义方法,确定了腐蚀条件下的飞机结构腐蚀扩展寿命评定指标,建立了基于运营状态下飞机结构腐蚀信息更新的民用飞机结构腐蚀扩展寿命评定方法。     

基于损伤检测的飞机结构腐蚀损伤预测方法对比研究

针对飞机结构材料易腐蚀特点,采用 BP 神经网络算法、数据拟合方法、指数平滑预测三种方法,对飞机铝合金结构腐蚀损伤进行预测对比分析。预测结果及其误差以及对比分析图表明,BP 神经网络算法所构建的网络预测模型对一定腐蚀周期内的腐蚀损伤有较好预测能力,指数平滑预测方法和幂函数数据拟合方法对一定腐蚀周期之外的腐蚀损伤预测有较好的外延性。     

Machining of a film-cooling hole in a single-crystal superalloy by high-speed electrochemical discharge drilling

Single-crystal superalloys are typical advanced materials used for manufacturing aeroengine turbine blades. Their unique characteristics of high hardness and strength make them exceedingly difficult to machine. However, a key structure of a turbine blade, the film-cooling hole,needs to be machined in a single-crystal superalloy; such machining is challenging, especially considering the increasing levels of machining efficiency and quality demanded by the aeroengine industry. Tube electrode high-speed electrochemical discharge drilling(TSECDD), a hybrid technique of high-speed electrical discharge drilling and electrochemical machining, provides high machining efficiency and accuracy, as well as eliminating the recast layer. In this study, TSECDD is used to machine a film-cooling hole in a nickel-based single-crystal superalloy(DD6). The Taguchi methods of experiment are used to optimise the machining parameters. Experimental results show that TSECDD can effectively drill the film-cooling hole; the optimum parameters that give the best performance are as follows: pulse duration: 12 ls, pulse interval: 30 ls, peak current:6 A, and salt solution conductivity: 3 m S/cm. Finally, a hole is machined by TSECDD, and the results are compared with those obtained by electrical discharge machining. TSECDD is found to be promising for improving the surface quality and eliminating the recast layer.