Review and propositions for the sliding/impact wear behavior in a contact interface

A thermal-solid-liquid complex operational environment induces structural interface developing a typical coupling sliding/impact wear behavior. It results in contact damage until systems fail, which may cause significant economic losses and catastrophic consequences. The key point of solving this problem is to reveal the coupling damage mechanism of the sliding/impact behavior in typical systems and life characterization under a complicate evolving environment. This has been a hot topic in the area of mechanical reliability. The main work in this paper can be concluded as follows. Firstly, the main industries in which the “sliding/impact behavior” takes place have been introduced. Then, existing studies on the wear mechanism and degree analysis are presented, which includes surface morphology analysis, wear debris analysis, and wear degree measurement. Meanwhile, existing problems in theoretical modeling and experiments in current research are summarized, so as to point out a bright direction for future research on wear prediction. They include interface contact modeling, mathematic coupling mechanism modeling, wear equation establishment, and wear life characterization, which can provide some new ideas for improving the existing studies on the sliding/impact wear behavior.     

美国MTS公司应用软件在测试上的应用

介绍了用美国ＭＴＳ公司的平面应变断裂韬度测试软件，对ＴＣ４合金进行ＫＩＣ测试的过程及结果。     

Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

Modelling of Spall in an Anisotropic Aluminium Alloy

Spall caused by hypervelocity impacts at the lower range of velocities could result in significant damage to spacecraft. A number of polycrystalline alloys, used in spacecraft manufacturing, exhibit a pronounced anisotropy in their mechanical properties. The aluminium alloy AA 7010, whose orthotropy is a consequence of the meso-scale phase distribution or grain morphology, has been chosen for this investigation. The material failure observed in plate impact was simulated using a number of spall models. The Hugoniot elastic limit and spall strength have been studied as a function of orientation, and compared to experimental results.     

用弹性环加强的孔口应力分析的链杆法

关于用弹性环加强的孔口应力分析问题,本文给出了一个新的分析方法——链杆法。即假定环和板之间在孔口用链杆来联系,然后用力法求出链杆的约束力,进而可确定板的应力和环的内力。将本文结果和萨文的结果作了比较,两者基本一致,说明了链杆法的有效性。它的优点是直观、方便,计算较简单,适用面较广。     

纤维缠绕复合材料壳体中金属嵌件的受力分析及优化设计

本文对一纤维缠绕复合材料壳体中金属嵌件进行了受力分析及形状设计。通过受力分析与设计使得复合材料与金属嵌件接触面应力分布合理化，保证了接触面的变形协调，得到了优化的金属嵌件形式。     

固体发动机药柱粘结试件的三维应力分析

推进剂／衬层／绝热层矩形粘结试件已作为随发动机测试试件，用于监控药柱最薄弱的推进剂／衬层界面粘结质量。由于试件较厚，又材料具有粘弹特性，因此应对它进行三维粘弹性有限元分析。本文分析了推进剂／衬层界面附近的应力分布情况，并给出试件启裂点有效应力与拉伸平均应力之比的集中系数，供药柱结构完整性分析人员使用     

定速拉伸的固体推进剂双轴板条的应力分析

对固体推进剂双轴板条试件进行了有限元分析，并考虑了粘弹性对应力结果的影响，分析结果表明，双轴板条试件中心域为平面应变状态，与发动机药柱中部内孔表面相似，并给出了计算杨氏模量所需的修正系数。     

金属膜片贮箱膜片变形的数值模拟与失效分析

根据弹塑性有限变形理论，用有限元法建立了卫星推进系统贮箱金属膜片变形的有限元分析模型。在一定条件下，模拟了贮箱金属膜片的变形翻转过程，分析其翻转的特点，以及变形过程中表面压力、顶点径向位移和卷边处应力的变化，并给出了膜片失效原因。研究表明，数值模拟与试验结果较为吻合，所建分析模型合理。     

固体发动机复合材料壳体密封隔热涂层研究和应用

研制了以室温硫化硅橡胶为基料并进行了改性的固体火箭发动机密封用隔热涂层。其性能满足工作压强４０－５０ＭＰａ，燃烧温度３０００－３５００℃，飞行过载６０００ｇ的工作条件下的某发动机要求，已得到成功应用。