A progressive approach to predict shot peening process parameters for forming integral panel of Al7050-T7451

In this paper, a progressive approach to predict the multiple shot peening process parameters for complex integral panel is proposed. Firstly, the invariable parameters in the forming process including shot size, mass flow, peening distance and peening angle are determined according to the empirical and machine type. Then, the optimal value of air pressure for the whole shot peening is selected by the experimental data. Finally, the feeding speed for every shot peening path is predicted by regression equation. The integral panel part with thickness from 2 mm to 5 mm and curvature radius from 3200 mm to 16000 mm is taken as a research object, and four experiments are conducted. In order to design specimens for acquiring the forming data, one experiment is conducted to compare the curvature radius of the plate and stringer-structural specimens, which were peened along the middle of the two stringers. The most striking finding of this experiment is that the outer shape error range is below 3.9%, so the plate specimens can be used in predicting feeding speed of the integral panel. The second experiment is performed and results show that when the coverage reaches the limit of 80%, the minimum feeding speed is 50 mm/s. By this feeding speed, the forming curvature radius of the specimens with different thickness from the third experiment is measured and compared with the research object, and the optimal air pressure is 0.15 MPa. Then, the plate specimens with thickness from 2 mm to 5 mm are peened in the fourth experiment, and the measured curvature radius data are used to calculate the feeding speed of different shot peening path by regressive analysis method. The algorithm is validated by forming a test part and the average deviation is 0.496 mm. It is shown that the approach can realize the forming of the integral panel precisely.     

Estimating the spin axis orientation of the Echostar-2 box-wing geosynchronous satellite

For the first time, the spin axis orientation of an inactive box-wing geosynchronous satellite has been estimated from ground-based optical photometric observations of Echostar-2’s specular reflections. Recent photometric light curves obtained of Echostar-2 over four years suggest that unusually bright and brief specular reflections were occurring twice within an observed spin period. These bright and brief specular reflections suggested two satellite surfaces with surface normals separated by approximately 180°. The geometry between the satellite, the Sun, and the observing location at the time of each of the brightest observed reflections, was used to estimate Echostar-2’s equatorial spin axis orientation coordinates. When considering prograde and retrograde rotation, Echostar-2’s spin axis orientation was estimated to have been located within 30° of either equatorial coordinate pole. Echostar-2’s spin axis was observed to have moved approximately 180° in right ascension, within a time span of six months, suggesting a roughly one year spin axis precession period about the satellite’s angular momentum vector.     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

Accurate approximation of in-ecliptic trajectories for E-sail with constant pitch angle

Propellantless continuous-thrust propulsion systems, such as electric solar wind sails, may be successfully used for new space missions, especially those requiring high-energy orbit transfers. When the mass-to-thrust ratio is sufficiently large, the spacecraft trajectory is characterized by long flight times with a number of revolutions around the Sun. The corresponding mission analysis, especially when addressed within an optimal context, requires a significant amount of simulation effort. Analytical trajectories are therefore useful aids in a preliminary phase of mission design, even though exact solution are very difficult to obtain. The aim of this paper is to present an accurate, analytical, approximation of the spacecraft trajectory generated by an electric solar wind sail with a constant pitch angle, using the latest mathematical model of the thrust vector. Assuming a heliocentric circular parking orbit and a two-dimensional scenario, the simulation results show that the proposed equations are able to accurately describe the actual spacecraft trajectory for a long time interval when the propulsive acceleration magnitude is sufficiently small.     

双模块下颌式内转进气道/圆锥前体一体化布局研究

为实现三维内转进气道的内收缩流场与圆锥前体的外压缩流场的良好匹配，提出了一种双模块下颌式内转进气道/圆锥前体(Double-modules Chin Inward-turning Inlet and Conical Forebody，DCII/CF)一体化设计方法，获得一种新颖的双发并置、侧向安装的DCII/CF一体化布局。针对该布局形式，开展了DCII/CF一体化构型与传统的单模块内转进气道/圆锥前体(Single-module Inward-turning Inlet and Conical Forebody，SII/CF)一体化构型的数值对比研究。结果表明：DCII/CF一体化布局不仅为内转进气道提供了优秀的前体附面层排移效果，还有效避免了传统SII/CF布局中前体附面层与进气道内部流场之间的相互干扰。在Ma∞=6.0设计状态，DCII/CF一体化布局的进气道总压恢复系数相较传统的SII/CF布局有了显著提高，从0.403提高至0.482；但由于前体附面层的排移，该布局的捕获流量略有降低， SII/CF的流量系数为0.956，该布局则为0.917。而在非设计状态，该布局形式同样具备较好的总压恢复性能，在Ma∞=5.0与Ma∞=4.0的总压恢复系数分别达到了0.586和0.682，明显高于SII/CF的总压恢复系数0.507和0.619。     

某型装备能源电池异常爆破故障分析

对一起因电池设计缺陷引发装备战训失利的故障进行分析,重点对电池工作机理和设计缺陷展开解析,明确故障定位,并对国内外装备弹上不同体系电池的优缺点进行比较,旨在为产品维护保障、国产化科研等工作提供参考。     

燃烧火焰温度分布重建结果误差分析

分析了采用辐射型CT算法的燃烧火焰温度发布重建结果误差产生的原因，给出了解决方法。     

弹道交班自适应算法研究

为实现复合制导不同制导弹道的平滑过渡,用二阶吻合法设计了一不同制导律间的指令交接导引段。建立了自适应弹道交接导引算法的模型。理论分析和仿真结果表明,该算法具较好的弹道过载平滑能力,有一定的应用价值。     

在二元柔壁自适应风洞中利用面元法进行三元模型实验

简要叙述了在西北工业大学二元柔壁自适应风洞中利用面元法进行二元半机翼模型试验的研究情况，分析了面元法的基本思想和部分试验结果。     

某型制导雷达部分元器件失效模式的分析

对某型号制导雷达部分元器件进行了失效分析，找出了导致元器件失效的原因，指出设计是提高可靠性的关键，并根据有关元器件情况对生产方与使用方提出了建议。着重讨论了设计师应注意的问题和应该遵循的设计原则。针对失效情况，提出了一些具体的设计构想。