Digital Aircraft Sheet Metal Part Manufacturing System and Its Key Technology

The architecture of digital sheet metal manufacturing system is proposed based on the classification of sheet metal manufacturing information.The essence of digital manufacturing is the definition,management and transfer of information,and the key technologies are brought forward and described.It is pointed out that knowledge-based manufacturing elements design is necessary to make digital technology efficient.The management of all kinds of sheet metal manufacturing element information is to build single source of manufacturing data.Multi-state model-based digital transfer and coordination method is designed to provide a foundation for digital manufacturing of aircraft sheet metal part.The application of digital sheet metal manufacturing is exemplified with an aircraft sheet metal part.The application result is compared to that of the traditional analog transfer technology.It is shown that the developed technology can improve part quality,shorten manufacturing time and lower manufacturing cost.     

水下超声速射流对上浮水雷受力特性影响研究

固体火箭发动机具有功率密度大、推力大等优势,常被用于上浮水雷的推进器。然而发动机在水下工作时燃气射流使流场压力发生剧烈脉动,进而影响发动机的推力性能及上浮水雷的受力特性。基于VOF多相流模型和理想气体模型,建立了上浮水雷在不同工作状态(欠膨胀、完全膨胀、过膨胀)下的数值模型,研究了水下燃气喷射流对上浮水雷的受力特性影响。结果显示,欠膨胀工况时,发动机推力平缓,大小为12.2KN,上浮水雷受力未出现负值;完全膨胀时,射流发生颈缩、胀鼓现象位置距离雷体较远,导致发动机推力及水雷壳体受力振荡不剧烈;过膨胀工况时,射流发生颈缩、胀鼓现象距离喷管较近,发动机推力发生剧烈脉动,产生21.37%的振荡幅度,胀鼓现象发生时,流场压力显著降低使得上浮水雷后体受力减小,壳体阻力增大,上浮水雷最大产生27KN的负推力。     

A review of topology optimization for additive manufacturing: Status and challenges

Topology optimization was developed as an advanced structural design methodology to generate innovative lightweight and high-performance configurations that are difficult to obtain with conventional ideas. Additive manufacturing is an advanced manufacturing technique building as-designed structures via layer-by-layer joining material, providing an alternative pattern for complex components. The integration of topology optimization and additive manufacturing can make the most of their advantages and potentials, and has wide application prospects in modern manufacturing. This article reviews the main content and applications of the research on the integration of topology optimization and additive manufacturing in recent years, including multi-scale or hierarchical structural optimization design and topology optimization considering additive manufacturing constraints. Meanwhile, some challenges of structural design approaches for additive manufacturing are discussed, such as the performance characterization and scale effects of additively manufactured lattice structures, the anisotropy and fatigue performance of additively manufactured material, and additively manufactured functionally graded material issues, etc. It is shown that in the research of topology optimization for additive manufacturing, the integration of material, structure, process and performance is important to pursue high-performance, multi-functional and lightweight production. This article provides a reference for further related research and aerospace applications.     

基于CDKF的快速协方差交叉融合跟踪算法研究

随着目标抗干扰能力的增强,单一寻的制导方式很难完成对目标的稳定跟踪和精确打击,需采用多种探测器作为传感器,提供多种观测数据以实现对目标的稳定跟踪和精确打击。建立了适当的目标运动模型和观测模型,利用中心差分卡尔曼滤波（CDKF）变换处理模型的非线性问题,避免了求解复杂的雅克比矩阵。对于分布式多传感器融合,传统的方法多采用协方差交叉（CI）融合方法,但是这类方法需要寻优求解。而快速协方差交叉（FCI）则不需要进行寻优过程,且计算量小。在此基础上,提出了用于多传感器目标跟踪的CDKF-FCI融合算法。最后,对算法进行了仿真分析,并进一步验证了提出算法的有效性。     

准双曲面齿轮冷摆辗方案回弹误差补偿

提出一种冷摆辗方案,该方案简化了模具结构,采用局部线接触连续塑性成形.采用位移修正算法构建回弹误差补偿迭代系统,对冷摆辗模具进行修正来降低回弹误差.该系统的特点是首先用修正算法预估下一次冷摆辗假设无回弹时工件的几何形状,然后由冷摆辗模具设计原理推出所需要的新冷摆辗模具.基于弹塑性有限元法基本理论,借助有限元数值模拟技术进行实例验证,分析结果证明:该回弹误差补偿迭代系统只需3次迭代工件误差已经在允许的范围内,因此其可大大的缩短生产周期和成本.      

多核DSP实时图像处理平台设计与实现

为了实现对高帧率、高分辨率图像的智能化实时处理,要求图像处理系统具有较高的数据传输带宽和数据处理能力。采用多核DSP作为核心处理器来解决目前图像采集平台面临的数据传输瓶颈和处理瓶颈,利用FPGA硬件化并行处理的特性完成多路视频的预处理,设计了高速串口RapidIo通信接口实现视频的实时传输,对DSP的多核调度特性进行分析,保证处理的实时性,并采用相关算法验证系统的性能。     

复合材料加筋板筋条修理后的压缩性能

承受压缩载荷时,筋条损伤往往造成复合材料加筋板结构的严重失效.针对筋条壁板脱黏、腹板分层、上缘条损伤3种情况分别设计了相应的修理方案并制作了试验件.为保证压缩载荷的均匀施加,设计制作了加筋板试验专用夹具,含有固定试验件的卡槽和保证加载方向沿竖直方向的导轨.筋条修理后的复合材料加筋板的轴向压缩试验表明不同修理部位、不同修理方法对加筋板的力学性能影响不同.有限元分析表明加筋板的屈曲模态、整体破坏模式以及板-筋胶层的破坏情况都受到修理方案的影响.      

火星着陆探测任务关键环节技术途径分析

火星进入、下降与着陆技术(entry,descent and landing,EDL)是火星着陆探测最为关键的环节。火星与地球再入返回过程相比,由于火星大气成分、物理性质与地球大气存在较大差别,且具有较大不确定性,使火星EDL过程历经时间短、状态变化快,对减速性能要求高,时序紧张。从工程实现角度分阶段开展了任务分析,识别了火星EDL环节面临的问题和挑战,提出了关键环节技术途径选择。     

月面地形地貌环境模拟初步研究

文章介绍了在月面巡视探测器室内试验场建设过程中有关月面典型地形地貌环境模拟的初步工作。通过现有关于真实月壤的物理机械性质的总结,考察了利用火山灰模拟月壤的可能性。通过对比分析两者主要的物理机械性质,可以得出:利用加工的火山灰模拟月壤用于月面巡视探测器移动性能等试验研究是可行的。为今后深入研究月面地形地貌和月面巡视探测器的地面试验进行了有益的尝试。     

Eliminating negative VTEC in global ionosphere maps using inequality-constrained least squares

Currently, ground-based Global Navigation Satellite System (GNSS) stations of the International GNSS Service (IGS) are distributed unevenly around the world. Most of them are located on the mainland, while only a small part of them are scattered on some islands in the oceans. As a consequence, many unreasonable zero values (in fact negative values) appear in Vertical Total Electron Content (VTEC) of European Space Agency (ESA) and Center for Orbit Determination in Europe (CODE) IONEX products, especially in 2008 and 2009 when the solar activities were rather quiet. To improve this situation, we directly implement non-negative physical constraints of ionosphere for global ionosphere maps (GIM) with spherical harmonic functions. Mathematically, we propose an inequality-constrained least squares method by imposing non-negative inequality constraints in the areas where negative VTEC values may occur to reconstruct GIM models. We then apply the new method to process the IGS data in 2008. The results have shown that the new algorithm efficiently eliminates the unwanted behavior of negative VTEC values, which could otherwise often be seen in the current CODE and ESA GIM products in both middle and high latitude areas of the Southern Hemisphere (45°S∼90°S) and the Northern Hemisphere (50°N∼90°N). About 64% of GPS receivers’ DCBs have been significantly improved. Finally, we compare the GIM results between with and without the inequality constraints, which has clearly shown that the GIM result with inequality constraints is significantly better than that without the inequality constraints. The inequality-constrained GIM result is also highly consistent with the final IGS products in terms of root mean squared (RMS) and mean VTEC.