刷式密封二维模型数值计算

应用计入刷丝变形影响的各向异性多孔介质模型,用阻抗力表示刷丝对流动介质的阻碍作用,并将其作为Navier-Stoke方程的源项,以有限体积和SIMPLE算法为基础建立计算模型.通过流场计算,得到刷式密封的压力分布、速度分布以及泄漏量等.并根据计算结果分析结构和工况参数对刷式密封性能的影响.比较分析表明所述方法在刷式密封分析中具有实用价值.      

纳米Y-PSZ基材料高温封严涂层的研制

前期探讨高温环境使用的封严涂层。研制出可磨耗封严涂层材料,以纳米Y-PSZ为基相材料,添加定量的高温软相和造孔组分,获得一种添加相分布均匀,组织细小松软的团聚型封严涂层材料粉末。并成功采用APS在试验基体上制备出≥1.0mm厚的涂层。对涂层组织、表面洛氏硬度、附着强度进行检测,并初步讨论相关性能。结果表明,研制的涂层硬度保持在HR45Y 30~55,并且孔隙率控制在30%的涂层具有适宜的结合强度和硬度,能够满足使用时的硬度和结合强度要求。     

Reliability estimation of rotary lip seal in aircraft utility system based on time-varying dependence degradation model and its experimental validation

With several attractive properties, rotary lip seals are widely used in aircraft utility system, and their reliability estimation has drawn more and more attention. This work proposes a reliability estimation approach based on time-varying dependence analysis. The dependence between the two performance indicators of rotary lip seals, namely leakage rate and friction torque, is modeled by time-varying copula function with polynomial to denote the time-varying parameters, and an efficient copula selection approach is utilized to select the optimal copula function. Parameter estimation is carried out based on a Bayesian method and the reliability during the whole lifetime is calculated based on a Monte Carlo method. Degradation test for rotary lip seal is conducted and the proposed model is validated by test data. The optimal copula function and optimal order of polynomial are determined based on test data. Results show that this model is effective in estimating the reliability of rotary lip seals and can achieve a better goodness of fit.     

活门盘氟塑料热压工艺研究

针对活门盘的结构特点和密封要求,全面分析了活门盘的密封机理,得出活门盘密封比压应大于活门所需密封比压,给出了计算公式,并进行了活门盘热压工艺研究。采用该工艺压制的活门盘密封比压满足理论要求,产品通过了试验验证,满足设计要求,并通过了飞行试验考核。     

Investigation of high-speed abrasion behavior of an abradable seal rubber in aero-engine fan application

Abradable seal rubber has been widely used in aero-engine fans to improve their efficiency by reducing the clearance between rotating and stationary components. To investigate the high-speed scraping behavior between a vulcanized silicone rubber and a Ti-6Al-4V fan blade and evaluate the abradable performance of seal rubber, abrasion tests were conducted at a blade tip velocity of 50–300 m/s with an incursion rate of 100 lm/s. The influences of the blade tip velocity on the wear mechanism and interaction forces were specially analyzed. It is shown that abrasive wear and pattern wear are the predominant wear mechanisms, and pattern wear can be seen as the emergence and propagation of cracks. With an increase of the blade tip velocity, both of the final incursion depth and wear mass loss of seal rubber exhibit growth trends. The gradual changes of rubbing forces with an increase of rubbing time are the characteristic of abrasive wear, and force curves with unstable mutations are a reflection of pattern wear. At a constant incursion rate of 100 lm/s, the maximum values of interaction forces decrease first and then grow with an increase of the blade tip velocity, and the blade tip velocity of 150 m/s becomes the cut-off point between abrasive wear and pattern wear.     

两种升降回转定位装置的设计

介绍了功能完全相同、结构不同的两种升降回转定位装置的设计实例,讨论了两种设计结构各自的特点。两种结构分别命名为框架式结构和中空柱式结构,框架式结构以标准直线光轴为结构件主体和导向部件,优点是加工装配方便,适用于行程短,负载小,结构轻巧,预算成本小的场合;中空柱式结构以结构用无缝钢管为结构件主体,优点是结构刚性和导向稳定性好,适用于行程长、负载大、结构紧凑、预算成本大的场合。     

液体火箭发动机涡轮泵密封组件静力学特性

为了提高液体火箭发动机涡轮泵端面密封的气检合格率,开展了密封组件的静力学特性分析。采用有限元法建立了密封端面接触分析模型,针对石墨环装配过盈量、弹簧刚度偏差与气检压力3个方面进行了仿真计算,获得了端面变形量和密封压力分布的变化规律。计算结果表明:在0.13 mm过盈量下,石墨环上端面高度差为7.2μm;弹簧刚度偏差量变化引起的动静环端面压力分布最大差值约0.1 MPa;在气检过程中密封端面呈环形的压力分布。     

一种马桶冲水阀封严涂胶装置的设计

针对故障率较高的马桶冲水阀组件（件号为14330-230）封严安装过程中涂胶步骤的技术难点，设计了以内外齿传动机构及丝杆传动机构为主要结构的涂胶装置，经过对各运动模块的分析，验证了该装置的可行性，为类似装置的设计提供了思路。     

大型数控龙门桥式加工中心的研制

针对船舶、航空、轨道交通、核电等行业的大型零件加工需求,研制了大型数控龙门桥式加工中心,3个移动轴行程为3m×5m×0.8m,可实现O.02mm的镗铣加工精度.通过对加工中心若干技术研究集成,使之具备以下重大特点:(1)研究伺服电机解耦控制方法及双驱动同步技术,保证横梁在两侧桥式立柱导轨上的精确同步纵向移动;(2)通过旋转螺母丝杠结构分别独立驱动双主轴头在横梁上的横向移动,实现双主轴独立加工;(3)利用双回转摆动铣头附件及控制系统集成,实现大型零件的五轴数控加工.所研制的加工中心具有工作台承重大、加工效率高、使用方便、自动化程度较高等特点,已成功用于生产.     

旋转式唇形密封圈开启特性研究

为研究对唇形密封圈可重复使用至关重要的开启性能,建立了唇形密封圈临界开启判据和仿真计算模型,求解了临界开启转速.研究了弹簧紧箍力、唇口过盈量以及泵入口压力对临界开启转速的影响规律,进行了唇形密封圈水运转试验.结果表明:随着弹簧紧箍力的增加,临界开启转速呈线性增加,推荐弹簧紧箍力取值范围为0.1～0.3 N/mm;当唇口过盈量从0.1 mm增加到0.8 mm时,临界开启转速增加量仅为1％,推荐唇口过盈量取值范围为0.3～0.6 mm;泵入口压力对临界开启转速影响较大,当泵入口压力较高时,可以通过减小弹簧紧箍力来降低临界开启转速;泵入口压力从0.4～0.75 MPa变化时,临界开启转速的理论研究结果与试验研究结果偏差范围为2％～7.2％,表明关于唇形密封圈开启转速的数值计算是正确的.