真空热试验热电偶测温参考点分析改进

热电偶测温系统是真空热试验中最常用的温度测量系统,温度参考点是热电偶测温系统的重要组成部分。文章分析了热电偶温度参考点的各项技术要求,为参考点结构设计、热设计、电装工艺等提供了依据;同时结合温度参考点的现状,为简化操作,降低使用风险,提出了一种优化改进结构方案,并进行了热分析计算以及试验验证,结果表明该方案完全满足参考点各项技术要求。     

卫星虚拟热试验平台建模工具模块研究

为预示卫星热试验结果,给热试验设计提供参考,北京卫星环境工程研究所自主研发了卫星虚拟热试验平台。文章介绍了虚拟热试验平台中建模工具模块的建模思想、对象组合策略和数据存储方法;其中数据存储方法采用预排序遍历树算法,相比于传统的邻接列表模式,具有更高的查询效率;最后还介绍了基于本建模工具模块的红外加热笼建模方法。     

基于VEE与Nport的控温仪状态参数远程监控系统设计

为了减轻试验人员劳动强度,避免人为操作失误导致的数据失真与控温风险,提高航天器真空热试验自动化水平,设计了基于VEE与Nport的控温仪状态参数远程监控系统。利用NPORT-5610将RS-232协议转换为TCP/IP协议,使控温仪成为具备网络接口的组网仪器,采用VEE可视化编程语言开发了系统软件,实现了计算机对控温仪状态参数的远程监控。该系统结构模型合理,软硬件设计可行,具有灵活的扩展性和伸缩性,曾在某型号航天器真空热试验中成功应用。     

基于飞发一体化的滑油系统热性能仿真

航空发动机滑油系统与飞机、发动机的关联参数有限。为准确表达变工况滑油系统的热性能,通过研究发动机轴承腔热性能与转子转速及主流路温度参数的拟合关系,将主机温度、燃滑油参数作为输入,对发动机滑油系统在飞行剖面上典型飞行状态点的热性能参数进行了迭代计算;针对管壳式燃滑油散热器结构及运行特性,计算了散热器换热性能。建立轴承腔和散热器的数学模型;基于系统流动仿真平台,利用内部的二次开发环境编写出C#语言代码,开发出了适用于发动机的轴承生热模型和散热器模型,实现发动机滑油系统与发动机燃油系统及飞机热管理系统的联合计算;在航空发动机、飞机变工况输入条件下,进行滑油系统、发动机整机及飞发一体化的变工况热性能迭代计算,并与试验数据进行对比。结果表明：该计算方法误差小于5%,可较准确地反映变工况条件下的热管理相关参数,为飞发一体化热管理联合仿真分析提供可靠的数据来源。     

半球谐振子镀膜残余应力对品质因数影响特性分析

针对半球谐振子表面金属薄膜残余应力分布情况,对半球谐振子Q值的影响特性进行仿真。根据仿真结果,采用多自由度磁控溅射及基底均匀加热的方法进行薄膜沉积工艺试验。控制多自由度旋转机构自传、公转、摆动参数分别为7(r/min)、12(r/min)、15(°)/s,基体均匀加热至120℃,溅射时间26min后得到100nm左右的膜层厚度。在真空状态下对半球谐振子镀膜后品质因数进行检测,结果表明可有效控制镀膜后Q值衰减不大于30%。     

利用ABAQUS软件进行航空机轮刹车热分析

飞机着陆过程中的动能主要被刹车机轮吸收,从而导致机轮温度升高。使用C/C复合材料热库后,这种情况更加明显。过高的温度对机轮及相关件的强度和工作性能将产生严重损害,容易造成刹车起火、爆胎,甚至引起灾难性事故。热分析的目的在于优化设计,为减热防热提供理论指导。传统的热分析手段仅能完成对体容温度的评估,不能定量给出机轮零部件的温度历程,成为机轮设计的薄弱环节。利用ABAQUS软件,可方便地完成刹车机轮的热分析。结果表明,热量施加方式对计算结果影响很小,而薄膜系数选取有很大影响。在所给的条件下,刹车后大约13 s,刹车盘局部达到最高温度约为983℃。计算结果与实测温度曲线变化趋势基本一致。     

热喷涂层的加工技术

热喷涂层由于其优异的高硬、耐磨、防腐等特性得到了广泛的应用,但如何优质、高效、低损耗地对其加工一直是困扰人们的难题。本文较为详细介绍了国内、外目前在热喷涂层加工方面的研究进展,存在的问题,各种加工方法的优缺点及适用范围。     

RPC-MIP: the Mutual Impedance Probe of the Rosetta Plasma Consortium

The main objective of the Mutual Impedance Probe (MIP), part of the Rosetta Plasma Consortium (RPC), is to measure the electron density and temperature of Comet 67P/Churyumov-Gerasimenko’s coma, in particular inside the contact surface. Furthermore, MIP will determine the bulk velocity of the ionised outflowing atmosphere, define the spectral distribution of natural plasma waves, and monitor dust and gas activities around the nucleus. The MIP instrumentation consists of an electronics board for signal processing in the 7 kHz to 3.5 MHz range and a sensor unit of two receiving and two transmitting electrodes mounted on a 1-m long bar. In addition, the Langmuir probe of the RPC/LAP instrument that is at about 4 m from the MIP sensor can be used as a transmitter (in place of the MIP ones) and MIP as a receiver in order to have access to the density and temperature of plasmas at higher Debye lengths than those for which the MIP is originally designed.     

Thermal–structure coupling analysis and multi-objective optimization of motor rotor in MSPMSM

With the high speed, the rotor of magnetically suspended permanent magnet synchronous motor(MSPMSM) suffers great thermal stress and mechanical stress resulting from the temperature rise problem caused by rotor losses, which leads to instability and inefficiency.In this paper, the mechanical–temperature field coupling analysis is conducted to analyze the relationship between the temperature field and structure, and multi-objective optimization of a rotor is performed to improve the design reliability and efficiency. Firstly, the temperature field is calculated by the 2 D finite element model of MSPMSM and the method of applying the 2 D temperature result to the 3 D finite element model of the motor rotor equivalently is proposed. Then the thermal–structure coupling analysis is processed through mathematic method and finite element method(FEM),in which the 3 D finite element model is established precisely in a way and approaches the practical operation state further. Moreover, the impact produced by the temperature and structure on the mechanical strength is analyzed in detail. Finally, the optimization mathematical model of the motor rotor is established with Sequential Quadratic Programming-NLPQL selected in the optimization scheme. Through optimization, the strength of the components in the motor rotor increases obviously and satisfies the design requirement, which to a great extend enhances the service life of the MSPMSM rotor.     

EFFECT OF HEAT TREATMENT ON INTERMEDIATE TEMPERATURE STRESS RUPTURE PROPERTIES OF ALLOY K403

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