Al/Ni含能多层膜在Al2O3陶瓷/不锈钢焊接中的应用

采用磁控溅射设备,生长AuSn合金做焊料层、Al/Ni含能多层膜做热量提供层,实现了不锈钢和Al_2O_3间的异质材料自蔓延高温扩散焊。利用SEM、XRD和DSC等测试手段表征AuSn合金和Al/Ni含能多层膜的微观形貌、相成分和放热量;用万能试验机测试焊接接头的力学性能。结果表明,AuSn合金的质量比基本达到80∶20,而多层膜的层状结构清晰,反应热达到1 239 J/g。焊接实验结果表明,仅使用AuSn焊料时,剪切强度仅为46 MPa,在增加Al/Ni含能多层膜后,其剪切强度可达90 MPa,强度提高了约一倍。焊接接头的界面显微形貌和相结构研究表明,剪切强度的增强主要是Al/Ni多层膜提供了额外能量使得界面处的反应剧烈,陶瓷金属化层与中间层的反应加剧,形成了新的反应生成物。     

展向振荡对激波/湍流边界层干扰的影响

周期振荡作为一种有效的壁面流动控制手段受到广泛关注,而其对激波/湍流边界层干扰的影响目前鲜有研究。本文采用高精度直接数值模拟（DNS）方法对马赫数2.9、12°激波入射角、强振荡下的激波/湍流边界层干扰进行了系统研究。通过与无振荡工况的定量比较,揭示了展向强振荡对干扰区内复杂流动结构的影响规律及作用机制,如分离泡尺度、物面压力脉动非定常特性、物面剪切的非定常特性及统计特征等。研究发现：在展向强振荡作用下,分离点位置提前,间歇区长度增大;同时由于分离泡内强黏性耗散的影响,展向振荡的穿透高度约为分离泡高度的4%,因而对流动结构不会产生实质影响。但展向强振荡会对壁面附近流动造成显著影响,如强振荡诱导的壁面展向速度远大于流向速度,造成流向剪切与展向剪切之间夹角的概率密度函数峰值从0°偏移到80°~90°之间。物面压力及剪切本征正交分解分析表明,展向振荡会导致模态能量从低阶模态向高阶模态转移,降低低频运动的能量占比,增强再附后Görtler涡等壁面附近旋涡结构的强度。     

超声速膨胀角入射激波/湍流边界层干扰直接数值模拟

为了揭示膨胀效应对激波/湍流边界层干扰区内复杂流动现象的影响规律,采用直接数值模拟方法对来流马赫数2.9、30°激波角的入射激波与10°膨胀角湍流边界层相互作用问题进行了数值研究。系统地探讨了激波入射点分别位于膨胀角上游、膨胀角角点和膨胀角下游3种工况下膨胀角干扰区内若干基本流动现象,如分离泡、物面压力脉动及激波非定常运动、湍流边界层统计特性和相干结构动力学过程等。结果表明,激波入射点流向位置改变对分离区流向和法向尺度的影响显著,尤其是当激波入射点位于角点及其下游区域。研究发现,膨胀角干扰区内物面压力脉动强度急剧减小,分离区内压力波向下游传播速度将降低而在膨胀区内将升高,膨胀效应极大地抑制了分离激波的低频振荡运动。相较于入射激波与平板湍流边界层干扰,入射激波流向位置改变对膨胀角再附区速度剖面对数区及尾迹区影响显著,将导致其内层结构参数升高而外层降低,近壁区内将呈现远离一组元湍流状态的趋势。此外,流向速度脉动场本征正交分解分析指出,主模态空间结构集中在分离激波及剪切层根部附近而高阶模态以边界层内小尺度正负交替脉动结构为主。低阶重构流场结果表明,前者对应为分离泡低频膨胀/收缩过程而后者表征为分离泡高频脉动。     

小型固定翼无人机集群综述和未来发展综述

围绕小型固定翼无人机集群这一难度高、发展快、应用前景广阔、多学科交叉的新方向,从集群系统内涵、现有典型项目、关键技术3个角度综述了国内外小型固定翼无人机集群的研究现状。在系统梳理集群系统内涵和应用优势的基础上,从集群协同模式探索、分布指挥体系构建、核心关键技术突破和集群验证等4个视角总结现有典型项目,从体系架构、通信组网、决策与规划、飞机平台、集群飞行、集群安全与集群指控等7个核心点综述了技术研究现状。最后,综合小型固定翼无人机集群中亟需解决的关键技术,展望了这一领域未来的发展趋势。     

膨胀效应对激波/湍流边界层干扰的影响

采用直接数值模拟方法对来流马赫数2.9,30°激波角的入射激波与膨胀角湍流边界层干扰问题进行了数值研究。入射激波在壁面上的名义入射点固定在膨胀角角点,膨胀角角度分别取为0°、2°、5°和10°。通过改变膨胀角角度,考察了膨胀效应对干扰区内复杂流动现象的影响规律和作用机制,如分离泡、物面压力脉动特性、膨胀区湍流边界层和物面剪切应力脉动场等。研究发现,膨胀角角度的增大使得分离区流向长度和法向高度急剧降低,尤其是在强膨胀效应下分离泡形态呈现整体往下游偏移的双峰结构。物面压力脉动功率谱结果表明,膨胀角为2°和5°时,分离激波的非定常运动仍表征为大尺度低频振荡,而膨胀角为10°,强膨胀效应极大地抑制了分离激波的低频振荡,加速了下游再附边界层物面压力脉动的恢复过程。膨胀区湍流边界层雷诺剪切应力各象限事件贡献和出现概率呈现逐步恢复到上游湍流边界层的趋势,Görtler-like流向涡结构展向和法向尺度变化剧烈,同时在近壁区将诱导生成大量小尺度流向涡。此外,物面剪切应力脉动场的本征正交分解分析指出,膨胀效应的影响体现在低阶模态能量的急剧降低从而使得高阶模态的总体贡献相对升高。     

基于RANS/LES混合方法的分离流动模拟

飞行器在大迎角、快速俯仰机动时,流场中含有大尺度、非定常的涡结构,传统雷诺平均Navier-Stokes （RANS）模型不能准确模拟流场结构,根据国际上相关研究的发展趋势,需要采用混合RANS/大涡模拟（LES）模型来对复杂分离流动进行准确模拟。本文对基于分区混合与湍流尺度混合的双重RANS/LES混合计算模型进行发展与应用。通过典型简化模型的静、动态湍流大分离流动,测试和验证所采用的脱体涡模拟（DES）类方法,重点研究改进的延迟DES （IDDES）模型在动态问题应用中的正确性和有效性,并对所采用的数值模拟方法和相应的计算软件的可靠性、鲁棒性以及精度进行了考核验证。典型算例包括超声速圆柱底部流动、跨声速方腔流动、NACA0015机翼深失速分离涡模拟等。计算表明：发展的IDDES类混合计算模型可有效解决对数层不匹配的问题;对于定态非定常分离流动,DES、DDES、IDDES等模型计算结果差别不大,随着流动的非定常特性增强,IDDES模型的优势逐渐显现;对于动态非定常分离流动,则需要采用IDDES类模型。     

航空发动机适航审定喘振与失速影响因素

将气动热力基础理论与适航领域工程问题有机结合,对典型的喘振和失速影响因素开展了系统的研究,发展了一套多影响因素作用下航空发动机稳定裕度快速预估方法;在此基础上以JT9D发动机为研究对象,开展了喘振和失速主要影响因素的影响规律研究,结果显示对风扇部件稳定裕度影响权重最大的是进气畸变,对增压级和高压压气机影响权重最大的是寿命期内结构衰变。研究结果进一步明确了喘振和失速适航条款符合性验证活动的关键要素,完善了条款适航符合性验证流程,为进一步提升我国民用发动机适航审定能力提供了技术支撑。     

高温高速气流总焓接触测试法对比分析

发动机尾焰、燃烧加热、电弧加热器等高温高速气流总焓测量存在较大误差,采用结构优化的质量吸入水冷焓探针,标定后的驻点热流和驻点压力探针(Fay-Riddell公式法)对高温高速气流总焓进行了对比测试。结果表明:焓值为2.5~5 MJ/kg时,焓探针的测试误差约为3.38%,采用Fay-Riddell公式法获得焓值的误差约为3%。焓探针与Fay-Riddell公式法平均偏差约为4.65%。在地面模拟试验时采用两种测焓方法确定测试精度,对减小高温高速气流测焓误差,提高试验模拟精度具有积极的作用。     

Corrosion mechanism investigation of TiN/Ti coating and TC4 alloy for aircraft compressor application

It is imperative to develop multifunctional erosion and corrosion resistant coatings for compressor blades of aircraft engines in harsh environment. PVD (Physical Vapor Deposition) technology has the advances in processing erosion-resistant coatings; however, the performance of PVD coatings to combat corrosion depends on various coating defects. Determining and comparing the corrosion performances of PVD TiN/Ti coating and uncoated TC4 alloy was the main objective of present work. The 960 h salt spray corrosion and 116 h hot corrosion tests were conducted to simulate the grounding and working environments of the aircraft compressors. The corrosion mechanisms due to the coating defects such as pinhole, columnar boundary and large grain were analyzed based on the OM, Confocal microscope, electrochemical measurements, SEM, XRD and EDS results. Owing to the disordered state associated with the columnar boundary and the coating defect, nitrogen could be easily replaced by oxygen in the hot corrosion process, these structures were channels for fast diffusion of oxygen. Moreover, the Gibbs energy changes of Ti oxidation and TiN oxidation were thermodynamically calculated according to the working condition of aircraft compressors, and considerable research effort was focused on mapping out the phase diagram of Ti, TiN and high pressure gases. The findings of this research can provide insights into developing multifunctional coatings for future aircraft engines.     

Optimization and verification of free flight separation similarity law in high-speed wind tunnel

Based on the similarity of separation time, a similarity law optimization method for high-speed weapon delivery test is derived. The typical separation state under wind load is simulated by the numerical method. The real separation data of aircraft, separation data of previous test methods, separation data of ideal wind tunnel test of previous methods, and simulation data of the proposed optimization method are obtained. A comparison of the data shows that the method proposed can improve the performance of tracking. Similarity law optimization starts with the development of motion equations and dynamic equations in the windless state to address the problems of mismatching between vertical and horizontal displacement, and to address the problems of separation trajectory distortion caused by insufficient gravity acceleration of the scaling model of existing light model. The ejection velocity of the model is taken as a factor/vector, and is adjusted reasonably to compensate the linear displacement insufficiency caused by the insufficient vertical acceleration of the light model method, so as to ensure the matching of the vertical and horizontal displacement of the projectile, and to improve the consistency between the test results of high-speed projection and the actual separation trajectory. The optimized similarity law is applicable to many existing free-throwing modes of high-speed wind tunnels. The optimized similarity law is not affected by the ejection velocity and hanging mode of the projectile. The optimized similarity law is suitable not only for the launching of the buried ammunition compartment and external stores, but also for the test design of projectile launching and gravity separation.