缓磨时工件烧伤过程的计算机仿真研究

在关于缓磨时的磨削热、接触弧区换热过程以及工件表层非稳态温度场的深入研究的基础上构造了一个可用于计算工件表层温度场畸变历程的数学模型，并据此完成了缓磨时工件烧伤过程的计算机仿真研究。仿真结果与缓磨时的实际烧伤过程吻合良好。本文率先阐明了缓磨烧伤的热机理，并证实了缓磨烧伤是一典型的渐变过程，它有明显的前兆特征，因而是可以被预报和控制的。此项创造性工作可以被看作是对磨削基础理论的一项重要贡献。     

发动机某型号节流圈的切削加工

某型号节流圈,其结构特点是壁薄,壁厚仅2.5mm,轴向尺寸小,精度高,刚性差;加工难点为装夹时容易变形,尺寸精度难以保证。通过设计、制作专用夹具,优化加工参数,解决了这一加工难题。这样既保证了产品质量,降低了加工难度又显著提高了生产效率。     

A combined turbulent combustion model in studying a lean flameout process

A modification of the Zimont turbulent combustion model is presented; the modification makes it possible to describe processes in diffusion and homogeneous flame fronts as well as to take into account the influence of different factors that cause flame destabilization. The model is based on the equation for a reaction completeness extent (completeness of combustion). The model realization to simulate the premixed combustion is described and the modification of the turbulent combustion model is applied to simulate a process of flameout downstream of the flameholder.     

复合铣整体叶盘通道加工工艺规划分析

首先对开式整体叶盘通道几何特征进行分析,在宽度和深度上对通道加工空间进行计算,从轴向和径向进行切削加工性分析;通过偏置面求解及其延伸面求解,进而确定可加工区域;在对比分析各种铣削方法基础上,优选复合铣削数控刀具,明确通道复合铣加工方法以及流程,为后续开式整体叶盘通道加工工艺优化打下基础。     

大型齿圈加工变形与防治措施的研究

在生产中大直径薄壁结构齿圈加工变形是经常遇到的问题。本文以某产品齿圈制齿后出现严重锥度变形问题为例，分析引起变形的原因，通过反复实验，找到了避免变形的有效措施。     

某型导弹翼轴花键齿首齿机加工精度研究

就如何保证新一代导弹重要零件翼轴花键齿首齿位置精度达到±１０’的机加工技术作了详细的阐述，着重就花键齿插齿过程中的工装定位、首齿位置精度的提高和测量方法进行了较为认真的研究。实践证明，该种插齿工艺方法能保证翼轴零件首齿位置精度的互换性，在具有类似的首齿位置精度要求的齿轮加工行业中有一定的先进性，并具有借鉴和推广价值。     

基于虚拟仪器的切削力监控技术研究

研制了一种基于虚拟仪器界面、供现场使用的高精度、高效率的金属切削过程监控系统。研究中采用回归分析、叠加原理及抛物线插值的方法建立切削力模型 ,并基于该模型进行参数估计来提取切削状态特征 ,进而监控整个切削过程     

CAM后置处理研究

分析了数控加工后置处理技术的特征、面临的问题和当前的发展趋势,介绍了应用通用后置处理器开发定制专用后置处理器的实践。     

铝合金T型材拉弯成形的有限元模拟

针对目前拉弯成形中的问题,采用有限元模拟的方法,对带下陷拉弯过程进行计算机仿真,得到优化后的工艺参数,避免了盲目的试拉,提高了加工效率,降低了拉弯成本,积累了带下陷拉弯成形的经验,提高了公司拉弯工艺水平。     

Modelling ignition probability with pairwise mixing-reaction model for flame particle tracking

Reduced order models for ignition analysis can offer insights into ignition processes and facilitate the combustor optimization. In this study, a Pairwise Mixing-Reaction (PMR) model is formulated to model the interaction between the flame particle and the surrounding cell mixture during Lagrangian flame particle tracking. Specifically, the model accounts for the two-way coupling of mass and energy between the flame particle and the surrounding shell layer by modelling the corresponding turbulent mixing, chemical reaction and evaporation process if present. The state of a flame particle, e.g., burnt, hot gas or extinguished, is determined based on particle temperature. This model can properly describe the ignition process with a spark kernel being initiated in a nonflammable region, which is of practical importance in certain turbine engines and has not been rigorously accounted for by the existing models based on the estimation of local Karlovitz number. The model is integrated into an ignition probability analysis platform and is demonstrated for a methane/air bluff-body flame with the flow and fuel/air mixing characteristics being extracted from a non-reacting simulation. The results show that for the spark location being at the extreme fuel-lean outer shear layer of the recirculation zone, PMR can yield ignition events with a significant number of active flame particles. The mechanisms for the survival of the initial flame particles and the entrainment of the survived flame particles into the recirculation zone are analyzed. The results also show that the ignition probability map from PMR agrees well with the experimental observation: a high ignition probability in the shear layer of the recirculation zone near the mean stoichiometric surface, and low ignition probabilities inside the recirculation zone and the top stagnation region of the recirculation zone. The parametric study shows that the predicted shape of the ignition progress factor and ignition probability is in general insensitive to the model parameters and the model is adequate for quantifying the regions with high ignition probabilities.