大型弹簧电镀锌工艺优化

采用扫描电镜(SEM)研究了发蓝、超声波酸洗前处理工艺对大型弹簧零件表面残余氧化皮的去除效果以及这两种前处理工艺对镀锌层的结合力与抗腐蚀性能的影响。结果表明,采用适当的发蓝、超声波酸洗等前处理工艺,能够有效去除零件表面顽固的残余氧化皮,较大幅度地提高镀锌层与金属基体的结合力,并提高镀锌层的抗腐蚀性能。     

Silver Film Growth on Glass Ceramic by Radio Frequency Magnetron Sputtering

Thin silver films are deposited by radio frequency magnetron sputtering on glass ceramic at room temperature.Variations of sputtering power,bios voltage and power density are carried out for each deposition,then parts of as-deposited samples are subjected to annealing at 600 ℃ within a vacuum chamber.Structural properties are studied by X-ray diffraction(XRD),scanning electron microscope(SEM)and laser scanning confocal microscope(LSCM).It is shown that structural properties have a strong dependency on sputtering power and annealing temperature.Electrical contact resistance measured by a four point probe instrument is directly affected by the thickness of films.It is also found that the film conductivity,especially in thinner films,is improved by the increasing grain size.Finally,the film adhesion is observed by scratch tests.And the adhesive ability deposited by radio frequency magnetron sputtering shows a better performance than that produced by traditional methods.     

结冰云雾参数对冰与固壁间剪切强度影响的初步研究

基于结冰风洞实验段,建立了冰与固壁间黏附界面剪切强度测量实验装置,获得了合理的剪切强度范围。在0.3 m×0.2 m结冰风洞实验段内开展了冰与固壁间黏附界面剪切强度的测量实验。掌握了结冰环境温度、平均水滴直径等结冰云雾参数对冰与固壁间黏附剪切强度的影响规律。研究表明:结冰环境温度为-15~-10 ℃间出现了剪切强度极大值。来流速度越大,水滴的惯性力越大,水滴间的间隙越容易被填充,冰与固壁间剪切强度也就越大。平均水滴直径(MVD)为35 μm附近出现了剪切强度极小值,水滴直径越小,水滴之间的间隙就越小,结冰就越致密。水滴直径越大,水滴越容易发生平铺,水滴之间的间隙就容易被填充,反而造成剪切强度增大。      

MEMS微结构粘附问题研究

阐述了表面工艺制造MEMS时造成粘附现象的主要方面,并对其进行了完整的理论分析,得出粘附力的大小与器件所处环境的湿度、温度和结构的材料、表面情况以及相对运动等因素有关,并简介了各种技术方法在结构防粘附中的应用。     

Effective metal mold method for the production of bionic adhesives based on electrochemical modifications

Bionic adhesives with tip-expanded microstructural arrays have attracted considerable interest owing to their high adhesive performance at low preloads. Their mainstream manufacturing method is molding. Due to most molds are made of silicon or silicon-based soft templates, and have poor wear resistant or vulnerability to high temperature, limiting their use in large-scale manufacturing. Nickel is widely used as an embossing mold in the micro/nano-imprint industrial process owing to its good mechanical properties. However, the processing of metal molds for the fabrication of tip-expanded microstructural arrays is extremely challenging. In this study, using electrodeposition techniques, the shape of the micropores is modified to obtain end-controlled pores. The effect of the non-uniformity of the electric field on the microporous morphology in the electrodeposition process is systematically investigated. Furthermore, the mechanism of non-uniformity evolution of the microporous morphology is revealed. The optimized microporous metal array is used as a mold to investigate the cavity evolution laws of the elastic cushions under pre-load during the manufacturing process. As a result, typical bionic adhesives with tip-expansion are obtained. Moreover, corresponding adhesion mechanics are analyzed. The results show that electrochemical modifications have broad application prospects in the fabrication of tip-expanded microstructures, providing a new method for the large-scale fabrication of bionic adhesives based on metal molds.     

测试结冰界面切向冻粘强度的新方法

提出一种测试结冰界面切向冻粘强度的新方法。设计了新型的拼接式结冰装置,进行圆柱形结冰杆表面的结冰,再通过压缩试验完成切向冻粘强度测试。在上述工作基础上进一步地研究了多个试验因素对切向冻粘强度的影响。试验结果表明:随着接触面积或者冻结时间的增加,切向冻粘强度均呈现先增大后稳定的趋势;随着加载速率的增大,切向冻粘强度值呈现先增加后减小的趋势;在-5～-30℃之间,切向冻粘强度与冻结温度近似为线性关系。     

树分类器在多界面粘接质量图像诊断中的应用

在对固体火箭发动机的钢、衬层、绝热层复合结构粘接质量进行超声图像诊断过程中,利用两检测回波之间的谐振关系确定作为特征值的延迟时间,并把特征值提取和多界面粘接状态识别归结为一个多模式识别问题,利用自行设计的二叉树分类器对其进行分类识别,获得了高质量的诊断图像.      

声波激振破坏的机理及条件研究

从微观层面而言,物体在声波激励共振中发生了失效破坏,显然是因为出现了破坏物质微观粒子之间结合力的因素。在大气中运动传播的声波进入物质体后转换为应力波,这种应力波(能量)的传导、扩散和聚集交合方式会对物质微观粒子结合薄弱之处的结合力产生影响。这是因为当声波作为外激励源能量作用于物质粒子并大到一定程度时,特别是在两个纵波对撞或在变向结构交汇处出现回波激振效应时,会使粒子间出现异常的能量变化,从而破坏了粒子间相对稳定的平衡状态。如果物体中的粒子大量失衡,就会对物体产生整体结构性破坏作用,使物体结构强度下降、出现裂纹,甚至完全失效。     

汽车制动系统关键技术研究

本文对盘式汽车制动时的受力进行了分析，建立了汽车制动的受力模型、对汽车的制动力分配情况进行了分析，给出了汽车的制动器制动效能因数和制动力距的计算方法；然后对汽车制动系统的评价指标进行了总结，最后利用软件编写程序得到汽车的同步附着系数，这些为汽车制动的研究奠定了基础。     

表面粗糙度对冰冻黏强度影响试验研究

为改进飞机防冰技术和科学合理除冰,对冰和材料表面的冻黏强度进行研究。通过分析冻黏形成机理的和界面受力状态发现,冻黏强度受结冰环境和材料特性2大类因素影响,其中环境温度和材料表面粗糙度变化可引起冻黏界面状态改变,对冻黏强度的影响是非线性或非单调变化的,对此尚难以建立合适的理论预测模型。通过试验测试研究和分析了在不同温度和不同表面粗糙度下冰与常用金属铝、铜之间的冻黏强度。试验研究结果有助于认识冻黏机理和改进防/除冰技术,对于采取合适的表面加工技术以降低表面冻黏强度具有指导意义。