Laser-induced oxidation assisted micro milling of high aspect ratio microgroove on WC-Co cemented carbide

Severe tool wear and poor surface quality are the main problems during micro machining of cemented carbide. In this work, an innovative hybrid process of laser-induced oxidation assisted micro milling (LOMM) was proposed to solve the problems. A nanosecond laser was utilized to induce oxidation of the WC-20%Co material, producing loose oxide which was easy to remove. The micro machinability of the material was improved by laser-induced oxidation. The oxidation mechanisms of cemented carbide were studied. A microgroove with a depth of 2.5 mm and aspect ratio of 5 was fabricated successfully. The milling force, surface quality and tool wear mechanisms were investigated. For comparison, a microgroove was also fabricated with conventional micro milling (COMM) using identical milling parameters. Results revealed that in LOMM the milling force and tool wear rate were extremely low during removing the oxide. The machined surface quality and dimensional accuracy achieved by LOMM were superior to those obtained by COMM. The surface roughness S_a of the microgroove bottom reached 88 nm in LOMM, while the cross-sectional geometry of the microgroove was a trapezoid. Perpendicularity of the microgroove sidewall machined by LOMM was better than that by COMM. The tool wear forms in LOMM were coating spalling and slight tool nose breakage. Compared with COMM, the tool life in LOMM was prolonged significantly. It indicates that the proposed hybrid process is an effective and efficient way to fabricate high aspect ratio micro-features with high dimensional accuracy.     

多径信道下基于恒模算法的遥测信号盲均衡

运载火箭在塔架静态测试时易受多径衰落影响,导致遥测信号产生码间干扰。本文对PCM-FM体制遥测信号的多径信道使用恒模算法(CMA)进行盲均衡研究,针对遥测信道中的码间干扰展开理论分析和Matlab仿真,并搭建盲均衡功能测试平台开展实验验证。结果表明:CMA收敛速度高、误码率低,对多径干扰具有较好的鲁棒性和实用性。     

变热线过热比可压缩流湍流度测量方法优化

开展了可压缩流中湍流度测量技术的优化研究，以满足对试验数据高精度评估的需求。在变热线过热比湍流度测量方法推导过程中，忽略了压力脉动项以简化湍流度求解过程。为更加准确评估高速风洞流场湍流度，引入了压力脉动项，以恒温热线风速仪响应关系式为基础，从理论上对可压缩流中湍流度的求解方法进行了优化。在马赫数0.3~0.7进行了湍流度测量试验，并分别利用优化前后的湍流度求解方法对试验数据进行了处理。结果表明两种求解方法所得的湍流度结果量值相近，但优化后的湍流度求解方法所得的湍流度结果随马赫数的变化趋势更加符合客观物理规律。利用蒙特卡洛模拟方法对湍流度的不确定度进行了求解，不确定度量值远小于湍流度量值，表明优化后的湍流度求解方法所得的湍流度结果基本能够代表真实值。试验结果证明了优化后湍流度测量方法的正确性及应用恒温热线风速仪对高速风洞流场湍流度进行测量的可行性。     

带三棱锥体群通道流动和传热特性的数值模拟

对带有三棱锥体群的涡轮叶片内部冷却通道进行了数值模拟,对比了三棱锥体群在迎风和背风状态、顺排和交错排列以及不同横向列数、不同流向间距时冷却通道内部的流动和传热特性。结果表明:三棱锥体群所产生的纵向涡能够兼顾压损的降低与传热效果的改善;背风顺排状态放置的三棱锥体群具有最高的综合传热效率,较其他放置方案高出20%~30%;在背风顺排时,较优横向列数为5,流向间距比为4~6。     

A wall-thickness compensation strategy for wax pattern of hollow turbine blade

As an important index affecting the aerodynamic performance and the structural strength of hollow turbine blades, the wall-thickness precision of the blade is mainly inherited from the positional relationship between the corresponding wax pattern and the internal ceramic core. However, due to locating errors, the actual position of ceramic core is always deviated from the ideal position, which makes it difficult to guarantee the wall-thickness precision of the wax pattern. To solve this problem, a wall-thickness compensation strategy is proposed in this paper. Firstly, based on the industrial computed tomography (ICT) technique and curve matching algorithms, a model reconstruction method is developed, with which the 3D model of a trial wax pattern can be easily constructed. After that, focusing on eliminating the wall-thickness errors of the trial wax pattern, an optimization method for the pose of the ceramic core in the wax pattern is proposed. Then, by mapping the optimal pose of the ceramic core to length adjustments of the locating rods, the wall-thickness errors of the wax pattern can be greatly reduced. A case study is also given to illustrate the effectiveness of the proposed compensation strategy.     

视觉检测系统定位误差分离及修正技术探讨

介绍了视觉检测系统中的机械定位系统，讨论了两种定位方法──“硬件定位”（机械定位）及“软件定位”（定位误差的修正和补偿技术）。     

浅析不确定度与误差的概念与方法──兼评“精度”等用语

为推行ＩＳＯ１９９３（Ｅ）测量不确定度表示指南，就测量不确定度与测量误差概念上的异同、测量不确定度评定与测量误差分析的关系以及“精度”等用语阐述作者的一些见解。     

三维曲面测量新方法：半球头测量法

提出的半球头测量法从理论上消除了三维曲面截形测量时由于被测曲面的扭曲对测头所造成的干涉,使曲面测量直接转化为曲线测量,从而简化了测量和数据处理过程,为曲面测量提供了一种既简便实用又具有较高精度的新方法。     

用解题法调试某型飞机斜板系统

某型飞机是国家重点工程项目之一 ,该机进气道自动调节系统采用计算机进行结算、调节与控制 ,增加了系统调节精度和可靠性。但在首批飞机的调试中 ,极难实现技术条件的要求 ,且无规律可循。对此 ,我们通过对斜板调节机理的研究实验 ,摸索出了斜板在大小πk 时调节曲线的对比规律 ,设置了调整计算方程 ,可靠地解决了这一难题。     

卫星指令控制系统中的信息反馈校验监督

本文讨论采用信息反馈校验方式的卫星指令控制系统的信息反馈校验监督能力问题。提出了关于信息反馈校验指令控制系统的最佳监督概念和校验监督能力的概率表示。还讨论了改善系统校验监督能力的途径。利用本文给出的概率分析方法,可以完成系统性能的评价。