航空表面涂层技术的应用与发展

航空表面涂层技术是航空制造技术的重要组成部分,涂层材料与涂层制造技术创新对提高航空零部件产品性能、降低能源消耗、提升产品可靠性及服役寿命具有重要意义.主要对涉及航空工业领域热障涂层、复合材料表面环境障涂层、高温可磨耗封严涂层及纳米涂层技术的应用现状与研究进展进行了阐述.     

高性能纤维增强树脂基复合材料3D打印及其应用探索

纤维增强树脂基复合材料具有优异的力学性能,能够实现轻质、高性能结构的制造,但传统的成型工艺过程复杂、成本高,难以实现纤维回收利用,限制了纤维增强树脂基复合材料的广泛应用.3D打印技术是一种新兴的零件成形工艺,将3D打印技术应用于纤维增强树脂基复合材料的制造,为实现复合材料低成本、绿色制造提供了可能性.综述了纤维增强树脂基复合材料3D打印技术研究的发展现状,提出了一种高性能连续纤维增强热塑性复合材料3D打印工艺及其回收再制造策略.     

空间相机热平衡试验温度预测方法改进及应用

为实现对航天器热平衡试验平衡温度的预测,建立了热平衡温度预测的方程式,对影响预测结果的各参数进行了分析。首先,由节点网络法推导出平衡温度表达式,介绍了其基于非线性最小二乘法的求解过程,建立了平衡温度的迭代方程;其次,结合大量的试验数据,对影响迭代结果的3个因素进行了统计分析,并最终确定了各因素的合理取值范围;最后,利用温度预测程序对某空间相机热平衡试验中低温工况的平衡温度进行了预测,并与试验结束后的结果进行了对比。结果表明,预测温度与试验数据的误差为±1℃（在3%之内）,满足精度要求,对热平衡温度准确的预测有效的缩短了试验时间,节省试验费用。     

星载可展开天线热振动数值分析

根据非耦合动力学理论及有限元方法,研究分析了星载可展开天线的热振动。利用半正弦波温度冲击模拟热动力荷载,对天线典型节点的热振动位移和应力以及形面精度进行了数值分析。研究表明,急剧变化的温度荷载将导致该天线结构发生热振动,热振动响应明显大于静力学响应。     

A comprehensive numerical model investigating the thermal-dynamic performance of scientific balloon

The increase of balloon applications makes it necessary for a comprehensive understanding of the thermal and dynamic performance of scientific balloons. This paper proposed a novel numerical model to investigate the thermal and dynamic characteristics of scientific balloon in both ascending and floating conditions. The novel model consists of a dynamic model and thermal model, the dynamic model was solved numerically by a computer program developed with Matlab/Simulink to calculate the velocity and trajectory, the thermal model was solved by the Fluent program to find out the balloon film temperature distribution and inner Helium gas velocity and temperature field. These models were verified by comparing the numerical results with experimental data. Then the thermal and dynamic behavior of a scientific balloon in a real environment were simulated and discussed in details.     

轴对称锻件成形过程的热力耦合有限元分析技术的研究

锻件成形过程中,非稳态、不均匀的温度场对金属的塑性流动有很大的影响，尤其是高温成形过程。本文对轴对称段件成形过程的热力耦合有限元分析技术进行了研究。论述了刚塑性有限元分析方法，建立了热力耦合分析模型，开发了轴对称锻件成形过程的热力耦合有限元分析软件。通过将圆柱体镦粗过程的模拟结果与有关文献中的实验结果和模拟结果的比较，说明了该方法和软件的正确性。     

发动机气瓶热防护产品绝热性能评定研究

通过批抽检热真空试验,能够评定发动机气瓶热防护产品的绝热性能,由于试验设备和试验工艺过程对产品温升会产生巨大影响,依据绝热材料导热系数测试方法,在试验方法不变的条件下,提出新的试验评定要求:稳态过程中产品温升速率。新的产品测试评定要求,能够客观准确的评定产品的隔热性能,排除设备和工艺过程对评定结果的影响。此评定方法也可用于形状不规则、厚度不一致的整件产品绝热性能评定。     

含炔基有机硅杂化聚合物的合成及热稳定性

采用双乙炔基封端的硅氮烷单体(双(4-乙炔基苯胺基) 二苯基硅烷,M1) 与含不同二甲基硅基
结构单元[—Si( CH3 )2—,—Si( CH3 )2—O—Si( CH3 )2—和—Si( CH3 )2—O—Si( CH3 )2—O—Si( CH3 )2—] 的
双溴苯基封端单体进行Sonogashira 交叉偶联反应,制备出一系列含炔基有机硅杂化聚合物。通过红外( FTIR)
、核磁氢谱(1H-NMR) 和凝胶渗透色谱( GPC) 对聚合物的结构和分子量进行了表征,并采用热重分析
(TGA)对聚合物的热性能进行了研究。结果表明,二甲基硅基结构的引入显著提高聚合物的溶解性,各组聚
合物均展现出良好的热稳定性能,其中引入—Si(CH3)2—结构的聚合物具有相对最好的热稳定性。     

Prediction of shock-layer ultraviolet radiation for hypersonic vehicles in near space

A systemic and validated model was developed to predict ultraviolet spectra features from the shock layer of near-space hypersonic vehicles in the ‘‘solar blind" band region. Computational procedures were performed with 7-species thermal non-equilibrium fluid mechanics, finite rate chemistry, and radiation calculations. The thermal non-equilibrium flow field was calculated with a two-temperature model by the finite volume technique and verified against the bow-shock ultra-violet(BSUV) flight experiments. The absorption coefficient of the mixture gases was evaluated with a line-by-line method and validated through laboratory shock tube measurements. Using the line of sight(LOS) method, radiation was calculated from three BSUV flights at altitudes of 38,53.5 and 71 km. The investigation focused on the level and structure of ultraviolet spectra radiated from a NO band system in wavelengths of 200–400 nm. Results predicted by the current model show qualitative spatial agreement with the measured data. At a velocity of 3.5 km/s(about Mach11), the peak absolute intensity at an altitude of 38 km is two orders of magnitude higher than that at 53.5 km. Under the same flight conditions, the spectra structures have quite a similar distribution at different viewing angles. The present computational model performs well in the prediction of the ultraviolet spectra emitted from the shock layer and will contribute to the investigation and analysis of radiative features of hypersonic vehicles in near space.     

陶瓷隔热瓦的缺陷修补

分别采用了MgO、YSZ和Al₂O₃三种陶瓷粉体和一种含隔热瓦本体成分的粉料对陶瓷隔热瓦缺陷进行修补。研究了修补前后材料的微观形貌、力学及隔热性能。结果表明：采用含隔热瓦本体组成的粉料对陶瓷隔热瓦进行修补,修补部位与本体部位相容性好,且微观形貌相似,仍保持纤维搭接的多孔空间网络结构;修补后试样密度0.24 g/cm³、室温热导率0.044 W/（m·K）、压缩强度0.58 MPa;1 200℃、30 min热处理后,修补部位与本体部位结合性好,未出现裂纹、凹陷等缺陷,是有效的缺陷修补方法。