TC4钛合金静止轴肩和传统搅拌摩擦焊的温度场对比

基于有限元软件ABAQUS对6mm厚的TC4钛合金传统及静止轴肩搅拌摩擦焊温度场进行了有限元模拟.结果表明,对比传统搅拌摩擦焊接,静止轴肩搅拌摩擦焊接具有较小的高温区,前进方向上具有较大的温度梯度,厚度方向上呈现柱状椭球形分布,上、下表面温度峰值差异较小,具有重叠性较好的热循环曲线.     

Analyses toward factors influencing sealing clearance of a metal rubber seal and derivation of a calculation formula

Sealing clearance is a key factor for a metal rubber seal’s sealability. The expansion coef-ficient and expansion deformation in the radial direction of metal rubber have been obtained through a thermal expansion experiment of metal rubber. The influence of the elastic modulus to the sealing clearance has been analyzed theoretically. By combining the temperature and elasticity factors of metal rubber with the elastic mechanics theory, the calculation formula of the sealing clearance has been derived, and the values of the sealing clearance and the leakage rate in certain working conditions have been calculated. Experimental results are consistent with calculation results in a high degree. The calculation formula of the sealing clearance can explain the influences of the temperature and elastic modulus factors of metal rubber on the sealing clearance. It can pro-vide guidance for the study of sealing mechanism of metal rubber seals.     

A swept fin-induced flow field with different height mounting gaps

In order to apply the air fin successfully and ensure the maneuverability of hypersonic vehicle, a key problem to be studied urgently is the heat flux brought by the fin mounting gap. The appearance of mounting gap and fin shaft can induce many complex flow structures which need more attentions to be investigated. Under Ma 6, Nano-tracer-based Planar Laser Scattering (NPLS) and Temperature Sensitive Paints (TSP) were applied to visualize and measure transient flow structures and heat flux distribution of a swept fin-induced flow field with different height mounting gaps. Complementarily, Reynolds-averaged N-S equations were solved with k-ω SST turbulent model. The heat flux distribution results of numerical simulation and TSP observed the change of high heat flux region with different mounting gap, both in position and magnitude. The streamlines based on Computational Fluid Dynamics (CFD) and flow visualization results obtained by NPLS revealed the cause of high heat flux region. The high heat flux region in this flow field is mainly related to the reattachment of vortex and flow stagnation. The increase of gap height can lead to stronger gap overflow and shaft-induced horseshoe vortex, which are source of the high heat flux around the fin. The case with the highest mounting gap (4 mm) en-counters the most severe aerodynamic heating, both on the surface of fin and plate. Thus, under the premise of ensuring the flexibility of the fin, the gap should be set as small as possible.     

飞行器热防护系统用超高温硼化物/ 碳化物复相陶瓷材料研究

综述了超高温难熔金属硼化物/碳化物复相陶瓷材料的研究现状,分析了目前存在的问题,提出了今后的发展方向.     

冷热两股气流在圆管内掺混的速度场、温度场与辐射通量场的数值方法

用数值方法求解冷热两股轴对称平行射流在圆管内掺混的流场、温度场和辐射通量场。计算采用一种通用性的数值方法,其特点是强烈地以物理本质为基础,而不仅仅是单纯的数学推导。这样做,能方便地分析和解释计算结果,使之更真实地接近于实际。 通过计算,分析了当引射系数改变时,掺混的流场,温度场和辐射通量场的变化规律,其结果与实验数据比较一致。     

Temperature Fluctuations,H II Region Abundances,and Primordial Helium

There is evidence for temperature fluctuations in Planetary Nebulae and in some Galactic H II regions. If such fluctuations occur in the low metallicity, extragalactic H II regions used to probe the primordial helium abundance, the derived 4He mass fraction, YP, could be systematically different from the true primordial value. Although this effect could be large, there are no data which allow us to estimate the size of the temperature fluctuations for the extragalactic H II regions. Therefore, we have explored this effect via Monte Carlo simulations of the data in which the abundances derived from a fiducial data set are modified by T chosen from a distribution with 0 T Tmax where Tmax is varied from 500 K to 4000 K.     

某直升机齿轮传动系统的瞬态热分析

提出了传动系统瞬态温度场的分析方法,建立了失去润滑条件下传动系统功率损失及对流换热系数的计算模型,该模型考虑了失去润滑后传动系统热状态参数的时变特征。在稳态热分析的基础上,求解了某直升机齿轮传动系统的瞬态温度场,为该传动系统生存能力的预测提供了理论依据。      

热源与热沉的距离对焊接接头应变影响研究

热源与热沉的距离D是动态控制低应力无变形焊接技术的关键参数之一。采用有限元技术开展了热源与热沉中心的距离对焊接接头应变影响的研究。研究发现:冷却介质的急冷作用使得热源与热沉之间的温度陡降,温度梯度变大,热沉作用处成为焊缝中心线上温度最低的位置;不同的D值引起的焊缝中心点的温度历史不同,塑性应变的历史不同,残余态结果也不同。热源与热沉之间距离越近,拉伸作用越强。热源与热沉中心的距离较近时,可以产生大于加热阶段形成的压缩塑性应变的拉伸塑性应变,从而不仅补偿加热时产生的缩短应变,而且还使焊缝中存在拉伸塑性应变。     

四并联推力室外向辐射传热对壁温分布的影响

提出了四台对角布置全辐射冷却推力室外向辐射传热的物理模型和数学方程 ,分析此布置形式推力室的热特点。计算表明 ,因推力室之间辐射传热而引起的周向温度畸变 ,主要取决于推力室间的相对间距L/D和单机壁温水平T0 ;周向温度峰值出现位置从喉部的Ψ =0°附近渐变到喷口的Ψ =± 45°处 ,周向壁温分布亦相应地从单峰形态渐变成双峰形态。对仅有两对角推力室工作、另一对推力室不工作时的温度分布特点也作了分析。地面模拟实验证明数值分析结果是正确的     

U型复合材料结构件热压罐固化变形及补偿技术应用研究

以复合材料U型构件为研究对象,采用数值模拟的方法对U型件进行热压罐温度场的模拟,模拟出在不同时间段工装和工件的温度分布情况,模拟工件在工装传热和变形影响下的内部传热、固化度、最终变形情况和残余应力水平等。根据模拟结果,优化热压罐固化工艺参数,从而改善固化热变形问题,根据分析结果制定补偿方案并实施验证,同时优化工装结构形式,采用工装型面补偿技术对零件固化变形进行预补偿。结果表明,补偿后零件变形后的外形与理论几何外形相差1.37mm,验证了补偿技术的可行性。工装型面补偿技术可以有效提高复合材料结构件的制造精度。