Design and optimization of a novel electrically controlled high pressure fuel injection system for heavy fuel aircraft piston engine

The heavy fuel compression ignition engines are widely equipped as aircraft piston engines. The fuel injection system is one of the key technologies that determines the performance of engine. One of the main challenges is to precisely control the injected fuel quantity and flow rate in the presence of pressure fluctuation. This challenge is even more serious for heavy fuel. An original design for electrically controlled high pressure fuel injection system called Multi-Pumppressure-reservoirs fuel injection System(MPS) was demonstrated to reduce the pressure fluctuation and help keep injection stable. MPS was compared with an ordinary high pressure Common Rail fuel injection System(CRS). This work established one-dimensional AMESim and mathematical models for both CRS and MPS to study the effect of different structures and geometric parameters on the pressure fluctuations. The calculations show that the average fuel pressure fluctuation of MPS can be reduced by 57% for the crankshaft speed of 1900 r/min, and the pressure fluctuation before injection reduced by 100%. It is concluded that the pressure performance of MPS is less sensitive to pressure reservoir volume than that of CRS, and there is an opportunity for further volume reduction.     

Dynamic parametric modeling-based model updating strategy of aeroengine casings

For accurate Finite Element (FE) modeling for the structural dynamics of aeroengine casings, Parametric Modeling-based Model Updating Strategy (PM-MUS) is proposed based on efficient FE parametric modeling and model updating techniques regarding uncorrelated/correlated mode shapes. Casings structure is parametrically modeled by simplifying initial structural FE model and equivalently simulating mechanical characteristics. Uncorrelated modes between FE model and experiment are reasonably handled by adopting an objective function to recognize correct correlated modes pairs. The parametrized FE model is updated to effectively describe structural dynamic characteristics in respect of testing data. The model updating technology is firstly validated by the detailed FE model updating of one fixed–fixed beam structure in light of correlated/uncorrelated mode shapes and measured mode data. The PM-MUS is applied to the FE parametrized model updating of an aeroengine stator system (casings) which is constructed by the proposed parametric modeling approach. As revealed in this study, (A) the updated models by the proposed updating strategy and dynamic test data is accurate, and (B) the uncorrelated modes like close modes can be effectively handled and precisely identify the FE model mode associated the corresponding experimental mode, and (C) parametric modeling can enhance the dynamic modeling updating of complex structure in the accuracy of mode matching. The efforts of this study provide an efficient dynamic model updating strategy (PM-MUS) for aeroengine casings by parametric modeling and experimental test data regarding uncorrelated modes.     

壁面吊挂清洗机器人碰壁缓冲问题研究

从机器人自动上壁及缓冲的需求出发,分析了机器人拉力形成的机理、碰壁的原因和过程.利用空气动力学原理,给出了拉力的计算方法,采用机器人物理样机进行实验,对计算结果进行了验证.在拉力的作用下机器人与壁面贴合,同时伴随碰撞,其间冲击能量的吸收由机器人裙边和支撑机构所构成的缓冲装置承担.前者还要保证机器人贴壁后的密封,因此刚度不宜过大,后者还要保证机器人在壁面上稳定行走,因此它的刚度又不宜过小.给出了缓冲装置刚度的确定方法及其在裙边和支撑机构上的分配准则,可用于工程分析.     

金属增材制造技术应用于军用飞机维修保障浅析

金属增材制造技术的发展为军用飞机维修保障提供了一条数字化、定制化、高性能、短周期的技术新途径,可提升军用飞机维修保障的技术水平和能力。本文综述了军用飞机维修保障的国内外现状,指出了金属增材制造技术的应用优势,介绍了军用飞机零件的典型损伤形式、不同增材制造工艺的适用性及修复工艺选取方案,分析了所涉及的逆向建模、结构优化、智能机器人等关键技术,详述了目前存在的技术成熟度与可靠性不高、修复原则不明确、标准规范不统一等主要问题及解决措施,指出了增材制造技术在军用飞机维修保障领域未来的发展方向和趋势,并给出了具体的应用建议。     

结构动力特性分析中的圆角建模方法

针对薄壁结构中存在大量的圆角,提出了运用梁单元与壳单元组合的建模方法对圆角进行等效建模。通过分析圆角对薄壁结构的刚度贡献,提出圆角对结构刚度的贡献分为面内刚度贡献和面外刚度贡献。圆角对面外刚度的贡献与梁的作用等效,通过运用扭转相关理论推导出等效梁单元的截面参数。对于圆角的面内效应,运用壳单元对其进行等效建模,采用平面应变状态假设,将三维结构简化为二维结构。在平面内,通过刚度等效原理计算出壳单元的等效厚度与弹性模量。通过2个实例验证了圆角建模方法的正确性与准确性。      

一种薄壁悬臂叶片数控加工非均匀余量刚度补偿方法

 在数控加工过程中,因受到切削力的影响,薄壁悬臂叶片容易出现弯曲、扭转变形等问题而导致被加工曲面误差较大。针对该问题,提出了一种非均匀余量刚度补偿方法,将非均匀余量偏置面作为粗加工/半精加工零件面以提高叶片精加工时的抗弯刚度。首先,分析了集中力载荷下截面厚度对薄壁工件变形的影响;然后,对叶片径向和截面线方向分别采用线性变化和正弦函数变化两种方法进行叶片曲面非均匀余量刚度补偿设计;最后,基于叶片原始截面线,采用放样法构造出叶片曲面的非均匀余量偏置面。试验结果表明,采用非均匀余量刚度补偿方法可以提高被加工叶片精加工时的刚度,加工出的叶片满足了设计误差要求。     

Variations in cosmic ray cutoff rigidities during the great geomagnetic storm of November 2004

A very strong interplanetary and magnetospheric disturbance observed on 7–13 November 2004 can be regarded as one of the strongest events during the entire period of space observations. In this paper we report on the studies of cosmic ray cutoff rigidity variations during 7–13 November 2004 showing how storm conditions can affect the direct cosmic ray access to the inner magnetosphere. Effective cutoff rigidities have been calculated for selected points on the ground by tracing trajectories of cosmic ray particles through the magnetospheric magnetic field of the “storm-oriented” Tsyganenko 2003 model. Cutoff rigidity variations have also been determined by the spectrographic global survey method on the basis of experimental data of the neutron monitor network. Relations between the calculated and experimental cutoff rigidities and the geomagnetic Dst-index and interplanetary parameters have been investigated. Correlation coefficients between the cutoff rigidities obtained by the trajectory tracing method and the spectrographic global survey method have been found to be in the limits 0.76–0.89 for all stations except the low-latitude station Tokyo (0.35). The most pronounced correlation has been revealed between the cutoff rigidities that exhibited a very large variation of ∼1–1.5 GV during the magnetic storm and the Dst index.     

航空树脂基复合材料技术发展

通过介绍我国航空树脂基复合材料的发展现状和应用情况,讨论并分析了航空树脂基复合材料未来的发展趋势和重点方向,强调了这种“低成本”、“工程化”技术应在“一体化”思想指导下综合协调发展。     

基于多体分析的对接机构结构锁动力学仿真研究

分析了周边式空间对接机构结构锁的执行机构的特点,以及运用现有动力学分析软件解决此问题的困难;继而采用多体动力学建模方法,建立了结构锁执行机构的动力学模型,并针对本模型的特殊性采用了变步长的广义坐标分块求解算法;最后通过求解模型得到了机构的动力学特性曲线,证明了滚珠丝杆和弹簧复合机构作为结构锁执行部件是可行的.