Machining of a film-cooling hole in a single-crystal superalloy by high-speed electrochemical discharge drilling

Single-crystal superalloys are typical advanced materials used for manufacturing aeroengine turbine blades. Their unique characteristics of high hardness and strength make them exceedingly difficult to machine. However, a key structure of a turbine blade, the film-cooling hole,needs to be machined in a single-crystal superalloy; such machining is challenging, especially considering the increasing levels of machining efficiency and quality demanded by the aeroengine industry. Tube electrode high-speed electrochemical discharge drilling(TSECDD), a hybrid technique of high-speed electrical discharge drilling and electrochemical machining, provides high machining efficiency and accuracy, as well as eliminating the recast layer. In this study, TSECDD is used to machine a film-cooling hole in a nickel-based single-crystal superalloy(DD6). The Taguchi methods of experiment are used to optimise the machining parameters. Experimental results show that TSECDD can effectively drill the film-cooling hole; the optimum parameters that give the best performance are as follows: pulse duration: 12 ls, pulse interval: 30 ls, peak current:6 A, and salt solution conductivity: 3 m S/cm. Finally, a hole is machined by TSECDD, and the results are compared with those obtained by electrical discharge machining. TSECDD is found to be promising for improving the surface quality and eliminating the recast layer.     

基于纯比例导引的拦截碰撞角约束制导策略

拦截碰撞角约束制导是当前导弹制导研究的关键问题之一。首先基于理想比例导引（IPN）律拦截非机动目标的解析解,推导了纯比例导引律（PPN）拦截固定目标的解析解,得到了弹目相对距离、制导指令加速度和导弹前置角的显示表达式,并进一步得到了拦截碰撞角与弹目相对运动状态和比例导引系数之间的解析表达式。其次,基于该解析表达式,提出了基于PPN的拦截碰撞角约束制导策略（PPNIACG）,并探讨了在铅垂面内进行落角约束打击和水平面内进行拦截碰撞角约束打击的2种实现方式。最后,以弹道成型制导律（TSG）和最优碰撞角约束制导律（OIACG）为参考,通过数值仿真算例,对PPNIAC的拦截性能进行了对比分析,验证了所提出制导策略的有效性和正确性。     

战斗机嵌入式训练系统中的智能虚拟陪练

智能化"实虚"对抗是现代先进战斗机嵌入式训练系统的重要功能需求。自主空战决策控制技术在未来空战装备发展中扮演关键角色。将当前的功能需求和发展中的技术结合起来,得到了空战智能虚拟陪练的概念。先进控制决策技术的引入使得智能虚拟陪练能够帮助飞行员完成复杂的战术训练,而训练中真实的对抗场景为技术的验证提供了理想的环境,大量的训练数据为技术的持续迭代优化提供了保障。作为可学习和进化的空战战术专家,智能陪练在人机对抗和自我对抗中不断优化,当其具备与人相当甚至超越人的战术能力时,可应用于未来的无人空战系统。智能虚拟陪练需要具备4项基本能力：智能决策能力、知识学习能力、对抗自优化能力和参数化表示能力。对其包含的关键技术进行了分析,提出并实现了一个基于模糊推理、神经网络和强化学习的解决方案,展示了其各项基本能力及目前达到的空战水平。未来更多的模型和算法可在智能虚拟陪练的框架中进行验证和优化。     

基于功能脆弱性的空中交通相依网络流量分配

依据空中交通管理与航班运行规则,采用复杂网络理论构建由机场、航路与管制扇区组成的相依网络模型,建立不同扰动策略的影响规则,提出以网络流量熵和交通流损失比变化率为指标识别网络功能脆弱性。并以网络总流量熵最小为目标,建立基于改进遗传算法的网络流量协调分配策略,以降低空中交通相依网络的脆弱性。以民航华北地区空域为原型,发现了其相依网络脆弱性表现规律和脆弱源,采用遗传算法求解网络流量分配方案,优化结果降低了网络总熵值和功能脆弱性,其中机场网络流量分配后效果最为显著,验证了方法的有效性,研究结果可为空中流量管理决策提供一定的理论支撑。     

Experimental investigations of the spray structure and interactions between sectors of a double-swirl low-emission combustor

In this paper, the spray characteristics of a double-swirl low-emission combustor are analyzed by using Particle Imaging Velocimetry (PIV) and Planar Laser Induced Fluorescence (PLIF) technologies in an optical three-sector combustor test rig. Interactions between sectors and the influence of main stage swirl intensity on spray structure are explained. The results illustrate that the swirl intensity has great effect on the flow field and spray structure. The spray cone angle is bigger when the swirl number is 0.7, 0.9 than that when the swirl number is 0.5. The fuel distribution zone is larger and the distribution is more uniform when the swirl number is 0.5. The fuel concentration in the center area of the center plane of side sector (Plane 5) is larger than that of the center plane of middle sector (Plane 1). The spray cone angle in Plane 5 is larger than that in Plane 1. The width of spray cone becomes larger with the increase of Fuel–Air Ratio (FAR), whereas the spray cone angle under different fuel–air ratios are absolutely the same. The results of the mechanism of spray organization in this study can be used to support the design of new low-emission combustor.     

Optimization and verification of free flight separation similarity law in high-speed wind tunnel

Based on the similarity of separation time, a similarity law optimization method for high-speed weapon delivery test is derived. The typical separation state under wind load is simulated by the numerical method. The real separation data of aircraft, separation data of previous test methods, separation data of ideal wind tunnel test of previous methods, and simulation data of the proposed optimization method are obtained. A comparison of the data shows that the method proposed can improve the performance of tracking. Similarity law optimization starts with the development of motion equations and dynamic equations in the windless state to address the problems of mismatching between vertical and horizontal displacement, and to address the problems of separation trajectory distortion caused by insufficient gravity acceleration of the scaling model of existing light model. The ejection velocity of the model is taken as a factor/vector, and is adjusted reasonably to compensate the linear displacement insufficiency caused by the insufficient vertical acceleration of the light model method, so as to ensure the matching of the vertical and horizontal displacement of the projectile, and to improve the consistency between the test results of high-speed projection and the actual separation trajectory. The optimized similarity law is applicable to many existing free-throwing modes of high-speed wind tunnels. The optimized similarity law is not affected by the ejection velocity and hanging mode of the projectile. The optimized similarity law is suitable not only for the launching of the buried ammunition compartment and external stores, but also for the test design of projectile launching and gravity separation.     

基于气压高度辅助的机载自主完好性监测算法

卫星接收机自主完好性监测是指根据用户接收机的多余观测值监测用户定位结果的完好性,其目的是在导航过程中检测出发生故障的卫星,并保障导航定位精度。针对卫星接收机自主完好性监测算法可用性不足的问题,结合机载实际导航系统配置,提出了一种基于气压高度表辅助的机载自主完好性监测算法。综合利用卫星导航系统及气压高度表观测信息,建立联合系统的观测模型,推导了基于多解分离的完好性监测及保护级别计算方法。仿真结果表明,相比于传统的接收机自主完好性监测算法,该算法在可见星为5颗时仍能识别故障卫星。该算法具有更好的故障检测能力及可用性,能有效提高卫星导航系统的完好性监测性能,从而保证卫星导航系统的精度和可靠性。     

EPB威胁下的地空导弹火力单元生存性研究

分析了电磁脉冲弹(EPB)威胁下地空导弹火力单元的弱点。根据电磁脉冲炸弹对目标的毁伤特点及其搭载对象(武器平台)的特点,建立了电磁脉冲炸弹威胁下的地空导弹火力单元生命力模型,可作为进一步研究电磁脉冲弹威胁下地空导弹火力单元抢修、伪装的理论参考。     

三轴气浮台转动惯量测试方法研究

提出了一种用于实测在多轴多体卫星全物理仿真中的三轴气浮台转动惯量的新方法,着重叙述其测试原理、步骤,并进行了单通道全物理仿真试验,试验结果分析表明,该方法误差较小,又无须增添专用测试设备,因而是气浮台试验中一种简单实用的转动惯量测试方法。此方法也可稍做推广即可应用于卫星在轨运行状态监测和在轨故障检测等几个研究方面。     

吸气式电推进系统可行条件分析

吸气式电推进系统作为有可能实现长寿命超低轨飞行的技术而被关注。根据不同轨道环境条件,采用管状结构进气道、以及机械增压的吸气方式,讨论了吸气式电推进系统所需的可行条件。分析表明,在轨高度180~240km,航天器所需总功耗与迎风面之比需要大于2kW/m2,电推力器比冲需大于4×104m/s,方可满足推阻平衡需求。分析得出,实现吸气式系统在地球轨道的运用,关键技术在于增加气体收集效率并且降低收集功耗,同时电推力器的效率还需进一步提升。