固体火箭发动机复合材料壳体裙连接区结构数值分析

对某固体火箭发动机纤维缠绕复合材料壳体轴压载荷作用下裙与筒段连接区(裙连接区)进行了有限元结构分析。依照壳体的结构特征和受力特性建立了裙连接区3D简化分析模型,通过对某芳纶纤维壳体仿真结果和实验数据的对比分析,验证了模型简化的合理性和有限元结果的正确性;最后对某炭纤维缠绕复合材料壳体裙连接区进行了数值分析和壳体连接区结构方案改进。结果表明,增加补强层厚度和提高补强层纤维模量可有效降低应变极值,改善结构应力分布,经改进的结构设计方案承载能力可提高20%。     

高频平面变压器技术研究

通过对平面变压器损耗分析及其不同绕组结构构造技术研究,采用多层交错换位绕组结构,设计了适用于有源箝位软开关变换器的PSSP结构平面变压器。将研制的平面变压器应用于100W高密度DC/DC模块,经实验验证,该变压器总损耗仅为1.3W,并且与传统的变压器比较,体积减小了46.6%,高度减小了68%。     

参数控制在高精度数控缠绕系统中的实现

介绍了质量相关参数控制在数控缠绕系统中的应用,以及在LabWindows/CVI平台上开发高精度模块化参数监控软硬件系统的具体实现。     

Dynamics modeling and pressure control of composites tape winding system based on LQSMC

Pressure fluctuations during the composite fiber winding process seriously affect the product's compactness strength, fatigue resistance, stress uniformity, and resin content. The accuracy of pressure control systems is affected by nonlinear disturbances, such as friction, parameter perturbation, and measurement noise. A robust control algorithm based on linear quadratic optimal control and sliding mode control (LQSMC) is proposed to overcome these problems. The method is based on the system state space expression and linear quadratic optimal control. The state space model of the system is improved by using a Kalman filter and control input for state estimation, and a new sliding surface equation is defined. The ameliorated control algorithm exhibits good performance and can effectively suppress sliding mode control (SMC) chattering. Simulation and experimental results show that LQSMC offers high control precision, much stronger anti-interference, and robustness, which can effectively improve the positioning and tracking accuracy of a pressure control system compared with linear quadratic optimal control (LQC). The winding pressure control precision is improved by 45% to 50%. The results show that the porosity of composite fiber tape winding products decreased thanks to our method.     

Research of Optical Fiber Coil Winding Model Based on Large-deformation Theory of Elasticity and Its Application

Optical fiber coil winding model is used to guide proper and high precision coil winding for fiber optic gyroscope (FOG) application. Based on the large-deformation theory of elasticity, stress analysis of optical fiber free end has been made and balance equation of infinitesimal fiber is deduced, then deformation equation is derived by substituting terminal conditions. On condition that only axial tensile force exists, approximate curve equation has been built in small angle deformation scope. The comparison of tangent point longitudinal coordinate result between theory and approximation gives constant of integration, and expression with tangent point as origin of coordinate is readjusted. Analyzing the winding parameters of an example, it is clear that the horizontal distance from the highest point of wheel to fiber tangent point has millimeter order of magnitude and significant difference with fiber tension variation, and maintains invariant when wheel radius changes. The height of tension and accurate position of tangent point are defined for proper fiber guide. For application to fiber optic gyroscope, spiral-disc winding method and nonideal deformation of straddle section are analyzed, and then spiral-disc quadrupole pattern winding method has been introduced and realized by winding system. The winding results approve that the winding model is applicable.     

Multi-objective optimization of different dome reinforcement methods for composite cases

A multi-objective optimization method was proposed for different dome reinforcement methods of a filament-wound solid rocket motor composite case based on a Radial Basis Function (RBF) model. Progressive damage of the composite case was considered in a simulation based on Hashin failure criteria, and simulation results were validated by hydraulic burst tests to precisely predict the failure mode, failure position, and burst pressure. An RBF surrogate model was established and evaluated by Relative Average Absolute Error (RAAE), Relative Maximum Absolute Error (RMAE), Root Mean Squared Error (RMSE), and R² methods to improve the optimization efficient of dome reinforcement. In addition, the Non-dominated Sorting Genetic Algorithm (NSGA-II) was employed to establish multi-objective optimization models of variable-angle and variable-polar-radius dome reinforcements to investigate the coupling effect of the reinforcement angle, reinforcement layers, and reinforcement range on the case performance. Optimal reinforcement parameters were obtained and used to establish a progressive damage model of the composite case with dome reinforcement. In accordance with progressive damage analysis, the burst pressure and performance factor were obtained. Results illustrated that variable-angle dome reinforcement was the optimal reinforcement method compared with variable-polar-radius dome reinforcement as it could not only ensure the reinforcement angle’s continuous changing but also decrease the mass of composite materials. Compared with the unreinforced case, the reinforced case exhibited an increase in the burst pressure and performance factor of 36.1% and 23.5%, respectively.     

双绕组异步发电机励磁控制的优化

定子双绕组异步发电机控制绕组接励磁调节器,只提供发电机励磁无功功率。在风力发电、飞机发电等系统中,转速变化范围较宽,控制绕组无功变换器的容量最小有助于降低系统的成本,功率绕组励磁电容的大小直接影响着控制绕组的无功容量。文章研究了变速变载运行时励磁电容的取值对于控制绕组无功容量的影响规律,对电机参数的影响作了分析。     

基于多物理场耦合的直驱永磁同步风力发电机定子绕组优化设计

直驱永磁风力发电机具有结构简单、成本低、运行可靠等优点,在风能发电领域具有潜在的应用价值。以1台1 200 kW直驱永磁同步风力发电机为研究对象,进行了电磁场、温度场及热应力场等多物理场耦合分析,考虑由于温度变化及热变形对永磁体、铜线等电磁材料性能的影响,最终实现电磁性能、温度及形变的收敛,从而更为准确地分析发电机性能。以多物理场耦合分析方法对该发电机进行定子绕组优化设计,使绕组设计更加合理。所得结论对直驱永磁同步风力发电机设计具有一定的参考价值。     

三相异步电动机不等匝绕组计算软件研究

针对IE4电机开发过程中采用不等匝绕组设计存在的问题,在原三相异步电动机电磁设计软件V2.0版的基础上,开发了能够采用不等匝绕组进行设计计算的新版本软件MEMC V3.0。通过MEMC V3.0在YE4系列、YZTE4系列电机设计中应用。结果表明取得了预期效果。     

一种新型的双凸极起动/发电机的研究及实践

介绍一种可以适应于航空低压直流、变速恒频、高压直流电气系统的新型双凸极起动 /发电机系统 ,并对其电动及发电机理进行了理论研究 ,给出起动 /发电机的相应控制策略 ,在此基础上研制了 18k W样机并进行了原理试验研究 ,试验结果表明 :双凸极电机起动 /发电系统的方案具有结构简单、可靠及控制方便等优点 ,适合作航空用起动 /发电机