5005铝合金分流模挤压过程有限元模拟

采用DEFORM-3D有限元商业软件,利用焊合面重构技术实现了空心型材分流组合模挤压过程模拟,获取了挤压过程中的材料流动行为与流动速度场的规律,结合型材挤出时模拟的应力场和应变场的分布,研究型材挤压的晶粒分布规律并其成因。结果表明:挤压型材的横截面上的应力应变分布与实际晶粒尺寸分布有对应关系,型材挤压成形过程中应力应变集中分布是造成型材边部晶粒尺寸比中心部细小,拐角区域晶粒比直边区域细小的原因。     

Fatigue crack propagation of new aluminum lithium alloy bonded with titanium alloy strap

A new type of aluminum lithium alloy (Al-Li alloy) Al-Li-S-4 was investigated by test in this paper. Alloy plate of 400 mm · 140 mm · 6 mm with single edge notch was made into samples bonded with Ti-6Al-4V alloy (Ti alloy) strap by FM 94 film adhesive after the surface was treated. Fatigue crack growth of samples was investigated under cyclic loading with stress ratio (R) of 0.1 and load amplitude constant. The results show that Al-Li alloy plate bonded with Ti alloy strap could retard fatigue crack propagation. Retardation effect is related with width and thickness of strap. Flaws have an observable effect on crack propagation direction.     

储氢合金的性质及发展趋势

本文介绍了储氢合金的性质，Ｎｉ－ＭＨ电池原理，以及储氢合金对Ｎｉ－ＭＨ电池所产生的影响，根据目前科学技术的发展以及市场的需求，提出了未来储氢合金及Ｎｉ－ＭＨ电池的发展趋势。     

气固两相透平叶片冲蚀特性的气动试验研究

在自行研制风洞中先后对应用较广的MCrAlY叶片涂层和2Cr12Mo-5叶片合金、钢丸表面强化试件在不同气流速度、颗粒冲角、颗粒性状、颗粒粒度的条件下进行了气动冲蚀试验。试验结果表明,无论是涂层还是合金,冲蚀率均随冲蚀颗粒的累积质量呈线性变化;由对比可知,其它条件相同的情况下,涂层在广泛的冲角范围内较合金的冲蚀率更小,表面的"烧结"特征,能减小叶片的冲蚀率;表面呈多棱的石英砂颗粒对试件的冲蚀程度强于带突圆球状的催化剂颗粒;在该试验范围内,相同材质的颗粒,粒度愈大,对试件的冲蚀率愈大;钢丸表面强化工艺兼有防冲蚀的能力。试验结果将为优化叶片选材、简化叶片维修技术、降低叶片维修成本提供有益的参考。     

结构比强度及其在优化设计中的应用

本文从结构重量角度推导了比强度(含比模量)表达式,分析了对同一材料不同比强度的关系,给出了比强度在结构动态分析中及结构优化设计中的应用。     

铝合金含硅量的测定方法

Ｎ２Ｏ－Ｃ２Ｈ２原子吸收光谱法测定卫星系统电池外壳铝合金中的硅含量。讨论了燃烧器高度、燃助比、共振线等测定条件的选择方法，以及酸度、温度和Ｎ２Ｏ－Ｃ２Ｈ２火焰区对测定精度的影响。实际应用证明，该方法灵敏度高，干扰小，选择性和重复性好，并具有操作简便，易掌握，分析周期短等特点；精密度和准确度均能满足卫星系统电池外壳体研制的要求。     

二次时效对微合金化的Al-Cu-Li 微观组织及力学性能的影响

通过常规力学性能、扫描电镜、透射电镜等测试分析方法研究了T8I6二次时效制度对Mg、Ag和Zn复合微合金化的Al-3.48Cu-1.44Li合金微观组织和力学性能的影响.结果表明,与单级时效相比,二次时效合金强度提高,而塑性略降;合金强度随第三级时效时间的延长进一步提高.最优的合金其抗拉强度(UTS)、屈服强度(YS)和延伸率分别为613.7、564.9 MPa和6.8％.合金的强化相主要为T1相,另有少量的θ'相和S'相.二次时效促进强化相,特别是T1相的二次沉淀,提高合金的强度,同时几乎不损失塑性.     

钛合金转子叶片系列焊机的研制及应用

针对各种新型航空发动机钛合金转子叶片阻尼台毗邻面耐磨性提高的迫切需求,研制成功JQGP-80型系列真空充氩高频感应钎焊设备,结合国产化材料及焊接工艺的全面突破,解决了钛合金叶片阻尼凸台磨损问题,为多种重点型号研制的顺利进行提供了强有力的硬件保障。     

Single track and single layer formation in selective laser melting of niobium solid solution alloy

Selective laser melting (SLM) was employed to fabricate Nb-37Ti-13Cr-2Al-1Si (at%) alloy, using pre-alloyed powders prepared by plasma rotating electrode processing (PREP). A series of single tracks and single layers under different processing parameters was manufactured to evaluate the processing feasibility by SLM, including laser power, scanning speed, and hatch distance. Results showed that continuous single tracks could be fabricated using proper laser powers and scanning velocities. Both the width of a single track and its penetration depth into a substrate increased with an increase of the linear laser beam energy density (LED), i.e., an increase of the laser power and a decrease of the scanning speed. Nb, Ti, Si, Cr, and Al elements distributed heterogeneously over the melt pool in the form of swirl-like patterns. An excess of the hatch distance was not able to interconnect neighboring tracks. Under improper processing parameters, a balling phenomenon occurred, but could be eliminated with an increased LED. This work testified the SLM-processing feasibility of Nb-based alloy and promoted the application of SLM to the manufacture of niobium-based alloys.     

钛合金熔模精铸氧化锆陶瓷型壳／金属界面反应研究

通过实际浇注和真空扩散连接分别制取了钛／型壳界面，借助ＳＥＭ、ＥＰＭＡ和显微硬度仪等分析测试手段对所得界面进行了深入研究，初步提出了以Ｚｒ、Ｏ元素向钛基体内的扩散为主导的界面反应机制。实验结果表明，界面反应并非在整个界面上均衡推进，而是在浓度、温度、能量起伏、以及陶瓷颗粒位向适宜的区域优先发生界面反应