CFRP切削过程中的监测控制研究进展

CFRP加工过程的实时监测和控制是提升零件最终加工质量的重要手段.本文从加工过程物理仿真、数学模型及智能模型三方面总结了 CFRP切削加工预测方法研究现状.同时,基于切削过程状态信息获取、特征信息提取以及监测模型构建等方面概述了刀具磨损和加工质量在线监测方法研究进展.在此基础上,探讨了关于在CFRP切削过程中切削力和振...     

Workspace,stiffness analysis and design optimization of coupled active-passive multilink cable-driven space robots for on-orbit services

The use of space robots (SRs) for on-orbit services (OOSs) has been a hot research topic in recent years. However, the space unstructured environment (i.e.: confined spaces, multiple obstacles, and strong radiation interference) has greatly restricted the application of SRs. The coupled active-passive multilink cable-driven space robot (CAP-MCDSR) has the characteristics of slim body, flexible movement, and electromechanical separation, which is very suitable for extreme space environments. However, the dynamic and stiffness modeling of CAP-MCDSRs is challenging, due to the complex coupling among the active cables, passive cables, joints, and the end-effector. To deal with these problems, this paper proposes a workspace, stiffness analysis and design optimization method for such type of MCDSRs. Firstly, the multi-coupling kinematics relationships among the joint, cables and the end-effector are established. Based on hybrid series-parallel characteristics, the improved coupled active–passive (CAP) dynamic equation is derived. Then, the maximum workspace, the maximum stiffness, and the minimum cable tension are resolved, among them, the overall stiffness is the superposition of the stiffness produced by the active and the passive cable. Furthermore, the workspace, the stiffness, and the cable tension are analyzed by using the nonlinear optimization method (NOPM). Finally, an 8-DOF CAP-MCDSR experiment system is built to verify the proposed modeling and trajectory tracking methods. The proposed modeling and analysis results are very useful for practical space applications, such as designing a new CAP-MCDSR, or utilizing an existing CAP-MCDSR system.     

Collaborative manufacturing technologies of structure shape and surface integrity for complex thin-walled components of aero-engine: Status,challenge and tendency

Presently, the service performance of new-generation high-tech equipment is directly affected by the manufacturing quality of complex thin-walled components. A high-efficiency and quality manufacturing of these complex thin-walled components creates a bottleneck that needs to be solved urgently in machinery manufacturing. To address this problem, the collaborative manufacturing of structure shape and surface integrity has emerged as a new process that can shorten processing cycles, improve machining qualities, and reduce costs. This paper summarises the research status on the material removal mechanism, precision control of structure shape, machined surface integrity control and intelligent process control technology of complex thin-walled components. Numerous solutions and technical approaches are then put forward to solve the critical problems in the high-performance manufacturing of complex thin-wall components. The development status, challenge and tendency of collaborative manufacturing technologies in the high-efficiency and quality manufacturing of complex thin-wall components is also discussed.     

多空间机器人协同工作空间的数值求解方法

针对未来在轨服务过程中，可能遇到单个空间机器人难以独立胜任的应用场景，需要多个空间机器人协同操作，但目前针对多空间机器人协同工作空间的研究很少。考虑到解析法计算工作空间难度很大，提出了一种基于蒙特卡洛法的一般协同工作空间数值求解方法。再进一步针对空间机器人协同的特殊性，提出了广义协同工作空间的概念，并给出了数值求解方法。仿真结果表明，基座姿态约束会引起协同工作空间的缩小，同时广义协同工作空间的范围明显大于一般协同工作空间。所得结论可以为空间机器人任务设计与规划提供参考。     

基于智能差分算法的摩擦力补偿方法研究

针对光电平台低速转动时，受摩擦力影响较大，使得速度跟随曲线出现“死区”现象，导致跟踪性能明显下降这一问题，提出了一种基于智能差分进化算法和Lurge摩擦模型的摩擦力补偿控制方法。通过采集记录光电转台正、反向匀速运动时的摩擦力大小，建立转台不同速度和摩擦力之间的对应关系。通过最小二乘法对摩擦模型静态参数进行分段拟合，采用智能差分进化算法辨识摩擦模型动态参数，并基于反馈的速度信息和获得的摩擦模型等效为摩擦补偿力矩输入到电流环控制输入端，实现平台平稳低速运行。实验结果表明：摩擦力补偿后速度响应误差由补偿前的±0.1°/s减小到±0.04 °/s，提出方法效果显著。