高速1553B智能通用总线测试平台设计

传统的1 Mbps 1553B由于总线带宽受限,在航天测量控制领域正逐步被4 Mbps高速1553B总线替代。一般的高速1553B总线测试仪不具备精准时序控制、动态消息插入和系统故障恢复的功能,难以模拟系统实际工况。因此,通过各模式下总线的初始化配置和数据收发控制,采用SDRAM动态读取和硬件定时触发技术,结合基于心跳和消息监测的冗余总线控制机制,设计了一种高速1553B智能通用总线测试平台。通过调整消息长度、消息内容和消息间隔,验证了总线测试平台BC-RT、RT-BC、RT-RT以及MT监视功能的正确性,满足了精准时序控制、动态消息插入和系统故障恢复的需求。本平台可用于半实物仿真、时序功能的验证和系统真实负载状态的测试。     

Variable load failure mechanism for high-speed load sensing electro-hydrostatic actuator pump of aircraft

This paper presents a novel transient lubrication model for the analysis of the variable load failure mechanism of high-speed pump used in Load Sensing Electro-Hydrostatic Actuator (LS-EHA). Focusing on the slipper/swashplate pair partial abrasion, which is considered as the dominant failure mode in the high-speed condition, slipper dynamic models are established. A forth sliding motion of the slipper on the swashplate surface is presented under the fact that the slipper center of mass will rotate around the center of piston ball when the swashplate angle is dynamically adjusted. Besides, extra inertial tilting moments will be produced for the slipper based on the theorem on translation of force, which will increase rapidly when LS-EHA pump operates under high-speed condition. Then, a dynamic lubricating model coupling with fluid film thickness field, temperature field and pressure field is proposed. The deformation effects caused by thermal deflection and hydrostatic pressure are considered. A numerical simulation model is established to validate the effectiveness and accuracy of the proposed model. Finally, based on the load spectrum of aircraft flight profile, the variable load conditions and the oil film characteristics are analyzed, and series of variable load rules of oil film thickness with variable speed/variable pressure/variable displacement are concluded.     

登月飞船两次再入时的基准轨道设计

对登月飞船在指定轨道终点及多约束条件下两次再入轨道的优化设计进行了研究。根据多次再入法原理,基于设定的基本参数,给出了轨道设计的流程,仿真计算了二次再入点、弹出点、第一次再入点的参数,以及整体轨道。结果表明该方法可行,可为飞船高速度、多目标约束及高精度落点要求的再入轨道初步设计提供参考。     

高速无刷直流电机在磁悬浮惯性执行机构中的应用研究进展

为了满足新一代卫星平台高精度、高稳定度的需求,研制了一种磁悬浮惯性执行机构用功耗低、精度高、体积小、重量轻的高速无刷直流电机,提出了多约束条件下电机定子结构和转子磁体结构的设计优化原则及方法,并就高精度的锁相速度控制以及铁耗和转矩脉动的抑制方法进行了研究.对比分析了国内外高速永磁无刷直流电机在磁悬浮惯性执行机构中的应用研究现状,指明了所提出的设计原则和控制方法对提高磁悬浮惯性执行机构整体性能的有效性.     

焊接电弧波形和图像的同步采集与再现

进行了焊接电弧高速摄像图像和信号波形的同步采集和再现研究,给出了电弧图像和波形再现具体实现技术,并利用该技术成功地进行了电弧光谱信息检测熔滴过渡过程、二氧化碳短路过渡过程和变极性MIG焊电弧行为的研究。     

行星际强磁场结构中的亚阿尔文波速流

1982年11月23日开始的极高速太阳风流追赶强磁场结构的事件,形成了高密度前鞘-强磁场本体-高密度后鞘-高速流的组合结构。本文分析了此组合结构的磁流体动力学特征,发现在强磁场本体内出现行星际亚阿尔文波速流,并推论了其可能的成因。      

基于PLC的飞机翼类结构件柔性夹具设计

针对航空领域中翼类结构件的高速铣削加工,提出一种干涉小、柔性高、换装快速、自动化程度较高的夹具设计方案。详细论述了该夹具系统的组成、原理以及PLC控制程序。采用可调式定位板定位、回转夹紧气缸夹紧,利用传感器感知、PLC控制以实现电磁阀有序动作、工件可靠夹紧,解决传统装夹中原材料浪费和加工过程中机床刀具与夹具的干涉问题。编制了相应控制程序并调试成功。该夹具设计方案为飞机结构件实际生产和程序控制自动化夹具设计提供了有效的参考依据。     

Comparative investigation on high-speed grinding of TiCp/Ti–6Al–4V particulate reinforced titanium matrix composites with single-layer electroplated and brazed CBN wheels

In order to develop the high-efficiency and precision machining technique of Ti Cp/Ti–6Al–4V particulate reinforced titanium matrix composites(PTMCs), high-speed grinding experiments were conducted using the single-layer electroplated cubic boron nitride(CBN) wheel and brazed CBN wheel, respectively. The comparative grinding performance was studied in terms of grinding force, grinding temperature, grinding-induced surface features and defects. The results display that the grinding forces and grinding temperature obtained with the brazed CBN wheel are always lower than those with the electroplated CBN wheel. Though the voids and microcracks are the dominant grinding-induced surface defects, the brazed CBN wheel produces less surface defects compared to the electroplated wheel according to the statistical analysis results. The maximum materials removal rate with the brazed CBN wheel is much higher than that with the electroplated one. All above indicate that the single-layer brazed CBN super-abrasive wheel is more suitable for high-speed grinding of PTMCs than the electroplated counterpart.     

航空钛合金结构件高速高效加工工艺研究及应用

钛合金因其比强度高、高温强度高等优异性能广泛应用于航空航天领域,是航空结构件的主要材料之一。但是由于钛合金的难加工性,加工过程中切削参数较低,刀具易磨损,切削过程稳定性差,严重制约了航空结构件的生产效率。为了实现钛合金结构件高速高效加工,本文基于生产实践,以钛合金切削冷却方式、切削力均衡优化以及刀具轨迹质量稳定性等关键技术作为突破口,进行详细阐述,并应用于结构件生产过程。     

高速数控机床关键控制技术研究

高速机床具有坐标快速运行、主轴高速旋转、高动态性能等特点,如何实现高速机床的可靠性控制并达到高加工精度变得极为关键.为保证机床高速、稳定、可靠性能,机床电气控制重点着眼于高速电主轴的保护、主轴基于工艺的控制需求以及坐标驱动的高动态性能控制,文中详细论述了主轴温度、振动、功率保护以及驱动控制优化方面的关键技术及实施技巧,通过对高速铣床驱动控制的速度环、位置环以及坐标插补进行分析和优化后,机床再次进行切削加工,之前加工表面的过切及刀纹均不再出现,并且圆周换向时无刀痕,完成的工件质量明显优于优化前切削质量.