Effect of blank quenching on shear spinning forming precision of 2219 aluminum alloy complex thin-walled components

The quenching-spinning (Q-S) process, i.e., shear spinning after blank quenching, has been increasingly utilized to form 2219 aluminum alloy complex thin-walled components. However, the changes in material property, shape and stress of the blanks after quenching will affect the spinning forming precision. In this study, the rules and mechanisms of these effects are investigated based on a combined finite element (FE) model including blank quenching and component spinning process. The results indicate that the increase of material strength and the existence of distortion of the quenched blank lead to a notable increase in the non-uniformity of the circumferential compressive stress in the spinning area and the increase of the flange swing height during spinning. These changes result in an increase in the wall thickness and component-mandrel gap of the components. The quenching residual stress has little effect on wall thickness and roundness but can noticeably reduce the component-mandrel gap. This is because that the existence of quenching residual stress of the blank can lead to the decrease of the maximum circumferential compressive stress of the workpiece in spinning and an obvious drop in the maximum compressive stress after reaching the stress peak. Quenching distortion is the main factor affecting the roundness. Moreover, the optimized installation way of the blank for spinning is obtained.     

刀具织构轮廓对碳纤维增强复合材料面下损伤影响的切削仿真研究

为减小碳纤维增强复合材料（CFRP）加工时的面下损伤深度,创建了基于二维Hashin准则的宏观连续动态切削CFRP有限元模型,分析了切削力和面下损伤深度与纤维方向角之间的变化趋势,通过引入织构刀具来降低切削力及面下损伤深度,比较了沟槽形织构刀具、圆形织构刀具、三角形织构刀具切削CFRP的切削力和面下损伤。结果表明,不同织构刀具的切削力和面下损伤深度随纤维方向角变化趋势一致,均在0°时最小,90°达到最大值;织构刀具相对传统无织构刀具切削CFRP时均降低了切削力和面下损伤深度,其中圆形织构刀具降低程度最大;仿真模型经实验验证准确有效。     

航空复合材料纸蜂窝夹芯结构热成型开裂研究

飞机复合材料芳纶纸蜂窝夹芯部件在热压罐成型时处于热-力耦合工况。本文关注热成型过程中可能出现的蜂窝开裂现象,通过试验获得了蜂窝芯的拉、压、剪性能参数和芳纶纸的热性能参数,同时结合有限元分析手段和反演方法,对整体蜂窝夹芯部件的热-力顺序耦合和局部芯子抽真空导致的蜂窝胞元间压强差进行数值模拟。结果表明：成型过程中的热应力不会导致蜂窝胞元间胶层开裂,局部憋气的压差可能导致蜂窝开裂;胶层部分破坏与胶层完全破坏所需的胞元间压强差的差值与胶层初始法向断裂应力正相关;胶层完全破坏所需的胞元间压强差随着受载胞元数量的增多而减小。     

Plastic wrinkling model and characteristics of shear enforced Ti-alloy thin-walled tubes under combination die constraints and differential temperature fields

Plastic wrinkling predictions and shear enforced wrinkling characteristics of Ti-alloy thin-walled tubes under combination die constraints have become key problems urgently in need of solutions in order to improve forming quality in their shear bending processes under differential temperature fields. To address this, a wrinkling wave function was developed by considering their shear bend deformation characteristics. Based on this wave function and the thin shell theory, an energy prediction model for this type of wrinkling was established. This model enables considera-tion of the effects of shear deformation zone ranges, material parameters, loading modes, and fric-tion coefficients between tube and dies on the minimum wrinkling energy. Tube wrinkling sensitive zones (WSZs) can be revealed by combining this wrinkling prediction model with a thermal-mechanical coupled finite element model for simulating these bending processes. The reliability of this wrinkling prediction model was verified, and an investigation into the tube wrinkling char-acteristics was carried out based on the experimental conditions. This found that the WSZs are located on either a single side or both sides of the maximum shear stress zone. When the friction coefficients between the tube and the various dies coincide, the WSZs are located on both sides. The larger the value of the tube inner corner radius and/or the smaller the value of the outer corner radius, the smaller the wrinkling probability. With an increase in the value of the moving die dis-placement, the wrinkling probability increases at first, and then decreases.     

欧洲计算流体力学——个人观点

介绍了70年代初到20世纪末欧洲科学家对CFD发展的主要贡献,并重点关注了对国际流体力学数值方法会议(ICNMFD)和国际计算力学学术会议(ISCFD)的成功举办具有重大贡献的科学家.ICNMFD始于1969年(新西伯利亚),由参与了美国和苏联太空竞赛的两国科学家联合创办,而ISCFD则作为ICNMFD在亚太地区的同类会议初创于1995年(东京).由Oshima教授和本人提议,得益于上述两个会议全体科学委员会成员的共同努力,ICNMFD和ISCFD自2000年开始,合并成为每两年举办一次的国际计算流体力学会议(ICCFD).绝大部分本文讨论所涉及的学者通常都在受邀进行大会报告后,成为了前述三大国际会议中的一个或多个科学委员会的成员.作者对文中讨论所涉及的研究人员的圈定负有全权责任,上述人员的选择更多地基于应用而非理论计算流体力学,因此尚存在不完善之处.此外由于文中所讨论的学者大都是作者在40多年计算流体力学研究生涯中的私交好友,因此并没有将年轻一代的科学家考虑进来,但这并非由于他们的贡献不重要.另外值得注意的是欧洲的计算流体力学同美国的计算流体力学有非常紧密的联系,本文讨论所涉及的研究学者有些最早从欧洲开始涉足计算流体力学而现在则生活和工作于美国(例如Glowinski,Roe,Van Leer等人),而有些则是在美国取得了博士学位(例如Launder,Napolitano),他们都同美国的科学家进行过合作,因此很难清晰地对欧洲和美国的计算流体力学进行界定.对那些现已移居美国的欧洲科学家们,本文优先考虑了他们移居之前的贡献.最后但并非是最不重要的,作者通过电子邮件一一联系了文中所涉及的科学家,希望他们本人能够给出其自身贡献的评价草稿,从而帮助作者以最权威的视角在文中相应章节对其工作进行评述.本文向提供自述评价的诸位致以谢意,同时也希望其他同仁能够对本人不恰当的擅自评述给予谅解.     

固体发动机卡环连接结构大变形弹塑性有限元分析

对复合材料壳体与喷管的卡环连接结构进行了弹塑性大变形接触有限元理论分析模型的建立及有限元应力，应变数值分析。对复合材料壳体材料进行了等效正交各向异性轴对称材料模式分析；采用点点间隙单元，分析了卡环，接头及倒锥等多体接触问题。     

用非结构直角网格和欧拉方程计算运载火箭绕流

采用八叉树结构，物面附近用投影法，生成运载火箭绕流计算的非结构直角网格。并将Jameson的有限体积法推广用于这种网格的欧拉方程计算。算例表明，网格生成的时机化费很少，质量好；欧拉方程解算的收敛质量也好。     

有限推力下相对绕飞轨道的直接形成

提出了一种有限推力下主动航天器在完成轨道转移的同时形成相对目标航天器绕飞的方法。根据以改进春分点轨道根数表示的非奇异轨道摄动方程,用变分方法将问题转化为经典的最优控制,由相对运动动力学获得主动航天器实现绕飞须满足的终端约束条件,再用非线性规划求解。给出了求解模型。理论分析和仿真结果表明,该方法理论上可行,但为减少干扰产生的偏差,还需对绕飞形成过程中的导引率进行研究。     

复合材料结构非线性分析软件功用简介

简介了复合材料结构非线性有限元分析的功能，用途以单元处理技术。本软件可对复合材料结构进行应力应变分析，轴对称分析，空间体分析和空间板壳分析，其非线性分析功能包括；材料非线性分析，小位移小应变分析，大位移小应变分析和大位移大应变分析，同时，还具有较好的前处理和后处理功能。