铝合金T型材拉弯成形的有限元模拟

针对目前拉弯成形中的问题,采用有限元模拟的方法,对带下陷拉弯过程进行计算机仿真,得到优化后的工艺参数,避免了盲目的试拉,提高了加工效率,降低了拉弯成本,积累了带下陷拉弯成形的经验,提高了公司拉弯工艺水平。     

跃变型介质中原油渗流有限元计算

本文建立跃变型介质中原油渗流的数学模型,可用来描述油层(尤其是低渗透层)超高压注水条件下的不稳定渗流过程及其特征。用Galerkin有限元法进行了数值计算,讨论了介质跃变的影响。     

Initiation characteristics of oblique detonation waves from a finite wedge under argon dilution

In this paper, the flow field characteristics of Oblique Detonation Waves (ODWs) induced by a finite wedge under argon dilution are studied by solving the Euler equations with a detailed chemical model of hydrogen and air. First, the effects of the expansion waves, argon concentration, geometric parameters, and Mach number on the ODW are discussed. The results show that the changes of these parameters may make the oblique detonation not be initiated. Then, the ODW initiation criterion of the finite wedge is summarized, as the characteristic length of the induction zone L_C and the characteristic length of the oblique wedge L_W meet the condition L_C/L_W < 1, the initiation of the ODW occurs; otherwise, it does not occur. What’s more, the Constant Volume Combustion (CVC) theory is applied to study the characteristic length of induction zone. It is found that CVC theory is more suitable for the “smooth transition” type of ODW flow field, the theoretical and numerical characteristic length in induction regions are in good agreement. This work is of great significance for the design of oblique detonation engines for hypersonic vehicles.     

Cutting path-dependent machinability of SiCp/Al composite under multi-step ultra-precision diamond cutting

Particle-tool interactions, which govern the synergetic deformation of SiC particle reinforced Al matrix composites under mechanical machining, strongly depend on the geometry of particle position residing on cutting path. In the present work, we investigate the influence of cutting path on the machinability of a SiCp/Al composite in multi-step ultra-precision diamond cutting by combining finite element simulations with experimental observations and characterization. Be consistent with experimentally characterized microstructures, the simulated SiCp/Al composite is considered to be composed of randomly distributed polygonally-shaped SiC particles with a volume fraction of 25vol%. A multi-step cutting strategy with depths of cut ranging from 2 to 10 μm is adopted to achieve an ultimate depth of cut of 10 μm. Intrinsic material parameters and extrinsic cutting conditions utilized in finite element simulations of SiCp/Al cutting are consistent with those used in corresponding experiments. Simulation results reveal different particle-tool interactions and failure modes of SiC particles, as well as their correlations with machining force evolution, residual stress distribution and machined surface topography. A detailed comparison between numerical simulation results and experimental data of multi-step diamond cutting of SiCp/Al composite reveals a substantial impact of the number of cutting steps on particle-tool interactions and machined surface quality. These findings provide guidelines for achieving high surface finish of SiCp/Al composites by ultra-precision diamond cutting.     

Inverse identification of constitutive parameters of Ti2AlNb intermetallic alloys based on cooperative particle swarm optimization

Ti₂AlNb intermetallic alloy is a relatively newly developed high-temperature-resistant structural material, which is expected to replace nickel-based super alloys for thermally and mechanically stressed components in aeronautic and automotive engines due to its excellent mechanical properties and high strength retention at elevated temperature. The aim of this work is to present a fast and reliable methodology of inverse identification of constitutive model parameters directly from cutting experiments. FE-machining simulations implemented with a modified Johnson-Cook (TANH) constitutive model are performed to establish the robust link between observables and constitutive parameters. A series of orthogonal cutting experiments with varied cutting parameters is carried out to allow an exact comparison to the 2D FE-simulations. A cooperative particle swarm optimization algorithm is developed and implemented into the Matlab programs to identify the enormous constitutive parameters. Results show that the simulation observables (i.e., cutting forces, chip morphologies, cutting temperature) implemented with the identified optimal material constants have high consistency with those obtained from experiments, which illustrates that the FE-machining models using the identified parameters obtained from the proposed methodology could be predicted in a close agreement to the experiments. Considering the wide range of the applied unknown parameters number, the proposed inverse methodology of identifying constitutive equations shows excellent prospect, and it can be used for other newly developed metal materials.     

基于TLE的弹道系数计算方法及应用分析

针对仅使用两行要素（Two Line Element，TLE）作为数据源的应用需求，研究了基于TLE轨道衰减的弹道系数计算方法。介绍了一种常用的基于两组TLE的直接计算法，分析TLE选取间隔对结果精度的影响；提出了一种基于多组TLE的迭代计算方法，以降低异常TLE对计算结果的影响；从弹道系数计算效果、在再入预报中的应用等方面对这两种方法进行比较分析。结果表明，两种方法各有优劣，基于多组TLE的迭代计算法稳定性更高、受TLE精度的影响更小；由于数据区间更短，基于两组TLE的计算结果对短期轨道衰减特性反应得更准确，用于临近再入时的预报效果更好。     

某飞行器推力矢量试验测力装置研制

为满足某飞行器推力矢量试验的测试要求,采用两台六分量应变天平和一个空气桥组成测力装置来实现飞机全机气动力和喷管推进特性同时分别测量。基于有限元软件,对天平的应变及空气桥对天平的干扰进行了分析。结果表明:空气桥对天平力分量的干扰值优于5%,对力矩(滚转力矩除外)分量的干扰值优于15%,达到了设计指标。通过校准获得了单独天平、天平带空气桥(充压、不充压)状态下的校准公式,校准结果表明:两台天平各分量的综合加载误差均优于0.3%,天平带空气桥(充压、不充压)状态下各分量的综合加载误差优于0.5%,空气桥对天平的干扰量值与有限元分析结果一致。理论分析与实测结果证明:研制的天平及空气桥达到了预定目标,它的测量精准度高,满足推力矢量风洞试验需求。     

多故障转子-滚动轴承系统的动力学特性

为深入研究多故障转子-滚动轴承系统的机理,充分考虑了旋转部件的扭矩、剪切力、转动惯量及陀螺力矩等效应,采用Timoshenko梁单元和转盘单元建立了转子的有限元模型,集成了滚动轴承动力学模型,及不平衡、不对中、碰摩、裂纹及松动等故障模型,得到了多故障转子-滚动轴承系统的动力学方程。采用变步长龙格库塔法,获得了转子-滚动轴承系统的位移响应,研究了系统位移响应随转速变化的分岔图、庞加莱截面,以及故障特征处的时域波形图、轴心轨迹图、相平面图和频谱图,探究了多故障转子-滚动轴承系统的故障特征及其动力学特性和规律。仿真分析结果表明：多故障转子-滚动轴承系统在运行过程中存在周期运动,拟周期运动和复杂的类混沌运动等丰富的非线性行为,且在各非线性行为转速区间内,会呈现不平衡、不对中、碰摩、裂纹和松动等单一故障或耦合故障的特征和现象。     

温度参数下轴编C/C复合材料的超高温热结构性能分析

为了研究轴编碳/碳（C/C）复合材料的超高温热结构性能,开展了2800℃超高温载荷下复合材料的拉伸实验,表征了复合材料组分材料的高温失效形貌;提出了立方体单胞和正六棱柱单胞的温度周期性边界条件的算法和预测复合材料等效热结构参数的方法,在材料属性各向同性正六棱柱单胞模型上验证了方法的正确性;最后建立了轴编C/C复合材料的代表性体积单元,计算了复合材料随温度载荷变化下的等效热结构参数,与实验数据进行了对比分析。分析表明：开展的轴编C/C复合材料的超高温拉伸实验,可以得到复合材料在2800℃载荷下复合材料的等效刚度值,同时分析了轴向试件和径向试件的高温失效机理,径向试件的纤维束拉伸强度对复合材料的径向拉伸强度起到决定性的作用。在应用位移以及温度周期性边界条件的基础上,提出的方法可以得到随温度载荷变化下复合材料的等效热结构参数,得出复合材料在横向满足近似各向同性的特性,预测结果表明只改变温度参数下复合材料的等效热导率不会发生改变。提出的方法同样也适用于其他编织复合材料的热结构性能研究。     

求解Euler／Navier—Stokes方程的有限体积龙格库塔方法

提出了一个求解定常Ｅｕｌｅｒ／Ｎａｖｉｅｒ－Ｓｔｏｋｅｓ方程的计算方法,求解的主管方程是积分形式的Ｅｕｌｅｒ方程或雷诺平均的Ｎａｖｉｅｒ－Ｓｔｏｋｅｓ方程,计算方法是有限体积多步龙格库塔方法,通过在格式中加入自适应的二阶加四阶人工粘性项以保证数值计算的稳定性,用空间变时间步长、焓阻尼来加速定常问题的收敛速度。