高速端面铣削加工引入残余压应力场的试验研究

为研究高速铣削加工表面残余应力分布,在统计试验设计指导下,使用X射线衍射/电解抛光方法对试样表层、次表层残余应力分布进行测量,得出残余应力分布曲线经验预报公式,探讨切削参数对残余压应力场特征指标的影响规律。研究结果表明,合理的高速切削工艺将在加工表面内引入类似喷丸强化效果的残余压应力场;(3,1)有理式模型与三阶多项式模型是描述高速铣削引入残余应力分布曲线的有效拟合公式;高速切削工艺参数对加工表面残余应力场的产生有直接影响,每齿进给量是决定残余压应力分布的关键因素,每齿进给量的变化将引起残余应力场形成机理的改变。     

Microstructure and high-temperature oxidation behavior of plasma-sprayed Si/Yb2SiO5 environmental barrier coatings

An environmental barrier coating (EBC) consisting of a silicon bond coat and an Yb₂SiO₅ top-coat was sprayed on a carbon fibers reinforced SiC ceramic matrix composite (CMC) by atmospheric plasma spray (APS). The microstructure of the coating annealed at 1300 °C and its high-temperature oxidation behavior at 1350 °C were investigated. The significant mass loss of silica during the plasma spray process led to the formation of Yb₂SiO₅ and Yb₂O₃ binary phases in the top-coat. Eutectics of Yb₂SiO₅ and Yb₂O₃ were precipitated in the top-coat, and channel cracks were formed in the top-coat after 20 h annealing because of the mismatch between the coefficients of thermal expansion (CTEs) of Yb₂SiO₅ and the SiC substrate. The EBC effectively improved the oxidation resistance of the CMC substrate. The channel cracks in the Yb₂SiO₅ top-coat provided inward diffusion channels for oxygen and led to the formation of oxidation delamination cracks in the bond coat, finally resulting in spallation failure of the coating after 80 h oxidation.     

Effect of salt stress on growth and physiology in amaranth and lettuce: Implications for bioregenerative life support system

Growing plants can be used to clean waste water in bioregenerative life support system (BLSS). However, NaCl contained in the human urine always restricts plant growth and further reduces the degree of mass cycle closure of the system (i.e. salt stress). This work determined the effect of NaCl stress on physiological characteristics of plants for the life support system. Amaranth (Amaranthus tricolor L. var. Huahong) and leaf lettuce (Lactuca sativa L. var. Luoma) were cultivated at nutrient solutions with different NaCl contents (0, 1000, 5000 and 10,000 ppm, respectively) for 10 to 18 days after planted in the Controlled Ecological Life Support System Experimental Facility in China. Results showed that the two plants have different responses to the salt stress. The amaranth showed higher salt-tolerance with NaCl stress. If NaCl content in the solution is below 5000 ppm, the salt stress effect is insignificant on above-ground biomass output, leaf photosynthesis rate, Fv/Fm, photosynthesis pigment contents, activities of antioxidant enzymes, and inducing lipid peroxidation. On the other hand, the lettuce is sensitive to NaCl which significantly decreases those indices of growth and physiology. Notably, the lettuce remains high productivity of edible biomass in low NaCl stress, although its salt-tolerant limitation is lower than amaranth. Therefore, we recommended that amaranth could be cultivated under a higher NaCl stress condition (<5000 ppm) for NaCl recycle while lettuce should be under a lower NaCl stress (<1000 ppm) for water cleaning in future BLSS.     

局部配置法求解TBC界面裂纹应力强度因子研究

主要探讨了应用局部配置法求解拉伸载荷下和热载荷下陶瓷隔热涂层界面裂纹的应力强度因子的方法.对于陶瓷隔热涂层,其陶瓷层与粘结层之间的界面裂纹的应力强度因子是复型的,它包括应力强度因子的模和相位角.其求解与传统均质材料的应力强度因子是不同的.     

一种滤波SST方法在翼型深失速模拟中的应用

 为了提高原始剪切应力输运(SST)湍流模型对于分离流动的求解精度,将大涡模拟(LES)中的滤波因子和SST方程相结合构造出一种滤波SST方法,利用湍流尺度对流场求解区域进行划分,近壁面附近的稳态流动由湍流模型控制,远壁面采用LES方法进行模拟。与传统混合RANS/LES方法相比,该方法的特点是:滤波因子的选取不再依赖于网格尺度,可以有效地降低网格诱导分离现象发生的概率。采用该方法对NACA0021翼型深失速特性进行了仿真研究,对比了非定常雷诺平均Navier-Stokes(URANS)方法和SST-DES方法,从仿真结果可以看出滤波SST方法有效地激活了分离区域的脉动,充分展现了分离的三维特性;同时算例求解结果证明该方法的精度高于URANS方法,与试验结果吻合较好,显示其具有一定的工程应用价值。     

基于疲劳寿命的复合材料舱体分级优化分析

为构建三维应力状态复材结构疲劳寿命模型,提出由刚性元和弹簧元来模拟层间作用,结合二维板元构建三维有限元模型。借助典型应力比下的疲劳试验结果和损伤模型,结合等寿命曲线转化理论,发展一种任意应力比下的疲劳寿命分析方法。引入复合累积损伤建立多轴循环应力下的疲劳寿命模型。借助应力分析、静强度和疲劳累积损伤失效分析及材料性能退化模型,模拟面内和层间损伤产生、发展直至整体破坏过程,得到疲劳寿命。通过层合板疲劳寿命预测值和试验结果对比,验证所建模型的正确性。考虑设计变量空间复杂性,采用二级优化方法:系统级布局优化和子系统级尺寸优化。采用自适应遗传算法,以质量最小为目标函数,以疲劳寿命要求为约束条件,对复材舱体进行优化。建立基于多轴应力疲劳寿命的复材结构优化框架,为复材结构优化设计提供参考。      

紧固件连接部位热应力分析的理论算法

高超声速飞行器飞行过程中受到严酷的气动加热,导致紧固件连接部位由于热膨胀系数不匹配产生严重热应力,威胁结构安全,介绍了一种分析实心及空心紧固件连接部位在有或无初始间隙的情况下,承受均匀温度变化时产生的热应力的理论算法,并建立有限元模型进行仿真计算。通过理论算法和有限元计算得到两种接头的热应力大小及分布,两种方法的结果十分接近,说明这种分析算法是可行的,对于快速预估热应力水平、优化连接结构设计具有参考价值。     

高温对单搭接接头强度的影响

对不同温度下单搭接接头进行拉伸试验,对比不同温度对接头强度的影响。结果表明,温度越

高,接头强度越低,同时,随着温度的升高,胶层的破坏模式也发生变化。通过有限元数值仿真,模拟不同温度

下胶层表面上等效应力的分布情况,得出温度越高,胶层热应力越大,接头强度越低等结论。

     

民用飞机机身蒙皮对接结构疲劳分析及试验

在对细节疲劳额定值(DFR)方法深入研究的基础上,对 MA700飞机机身蒙皮典型对接结构进行了疲劳寿命分析,确定了该结构的载荷传递及一系列修正系数,得到了结构疲劳寿命分析结果.     

飞机刹车钢制骨架校平工艺新技术探索

国内现役飞机刹车主要以钢制刹车为主，刹车修理时通常采用热时效的方法对钢制骨架进行校平修理。本文探索一种新的校平工艺，以振动时效取代热时效的方法来消除校平的残余应力，从而达到热时效的工艺效果。