Reentry trajectory optimization for hypersonic vehicle satisfying complex constraints

The reentry trajectory optimization for hypersonic vehicle（HV）is a current problem of great interest.Some complex constraints,such as waypoints for reconnaissance and no-fly zones for threat avoidance,are inevitably involved in a global strike mission.Of the many direct methods,Gauss pseudospectral method（GPM）has been demonstrated as an effective tool to solve the trajectory optimization problem with typical constraints.However,a series of diffculties arises for complex constraints,such as the uncertainty of passage time for waypoints and the inaccuracy of approximate trajectory near no-fly zones.The research herein proposes a multi-phase technique based on the GPM to generate an optimal reentry trajectory for HV satisfying waypoint and nofly zone constraints.Three kinds of specifc breaks are introduced to divide the full trajectory into multiple phases.The continuity conditions are presented to ensure a smooth connection between each pair of phases.Numerical examples for reentry trajectory optimization in free-space flight and with complex constraints are used to demonstrate the proposed technique.Simulation results show the feasible application of multi-phase technique in reentry trajectory optimization with waypoint and no-fly zone constraints.     

铝合金平板超高速撞击声发射信号S2模态特征分析

对铝合金平板上形成的超高速撞击(HVI)声发射(AE)信号S2模态的特征进行研究,分析其与损伤模式之间的关系。以3 mm厚5A06铝合金平板为研究对象,通过数值仿真获得不同撞击工况下的超高速撞击声发射信号,提取信号中的S2模态,并分析其幅值、能量、频谱等特征。结果表明,S2模态能量随传播距离呈指数衰减;分别随撞击弹丸直径和撞击速度的增加先下降后上升,且在弹丸直径与靶板厚度相近、临界撞击速度时最低。S2模态的中心频率随弹丸直径的增加而降低;随撞击速度的增加而增加;随传播距离的增加向1500 kHz移动。S2模态小波包系数呈凹性的频域范围分别随撞击速度和弹丸直径的增大变窄。在此基础上,当靶板形成穿孔损伤时,可根据S2模态的中心频率推测弹丸的直径;在传播距离和弹丸直径已知的前提下,可根据S2模态小波包系数呈凹性的频域范围推测撞击速度。     

数字样机区域检查流程及其在直升机研制中的应用

为提升直升机产品的市场竞争力,提高数字样机协同设计的效率与质量,提出了数字样机的区域化协调思想以及区域划分原则,建立了规范的数字样机区域检查流程。应用于某民用直升机协同设计,缩短了区域内数字模型加载时间,提高了区域级数字样机干涉检查与维护性分析的效率,验证了区域划分方法及检查流程的有效性。     

直角切削6061-T6铝合金剪切区力学行为及微观结构演化预测

力学行为是塑性变形微观过程的宏观表现,早期的金属切削理论模型没有考虑微观结构对切削力的影响。在考虑热力耦合效应的基础上建立了基于位错密度材料模型的6061-T6铝合金直角切削力预测模型,分析了不同切削参数下基于位错运动的塑性变形机制对切削力的影响。结合等分剪切区和非等分剪切区模型,构建了第一变形区多物理场计算方法,提出一种切屑形成过程中由塑性变形引起的微观结构演化解析模型。通过测量切削力和切屑内晶粒尺寸对模型的可行性进行了初步验证。结果表明：剪切区长度变长引起参与位错滑移的材料增多是切削深度增大导致切削力增大的主要原因。增大切削速度导致切削力的降低不是单一变量影响的结果,而是应变降低引起位错增殖数量减少和温度升高引起位错湮灭作用增加的共同作用结果。非等分剪切区模型正确反映了第一变形区温度和应力的分布特征,且与二维有限元模型分布相一致,建立的第一变形区微观结构演化解析模型能够预测切屑内位错密度和晶粒尺寸。     

利用零运动避免SGCMG框架轴转速死区的方法

研究了应用SGCMG零运动避免框架轴转速死区的方法。利用奇异值分解的方法对SGCMG的零运动进行分析,提取正交的零空间基底与各个基底对应的坐标值。以SGCMG零运动尽量远离零为原则选取性能指标,令性能指标取极小,求解出零空间基底坐标方向的单位列阵。以每一个SGCMG的框架轴转速均大于死区转速为准则,给出了选取零空间基底坐标列阵模长的方法。设计SGCMG零空间基底坐标的调节策略,能使得SGCMG长时间运行在框架轴转速死区外。最后给出含有卫星姿态控制系统的仿真实例,校验了所设计零运动的有效性。     

Three-dimensional temperature prediction in cylindrical turning with large-chamfer insert based on a modified slip-line field approach

Chamfered inserts have found broader applications in metal cutting process especially in high-performance machining of hard-to-cut materials for their excellent edge resistance and cutting toughness. However, excessive heat generation and resulting high cutting temperature eventually cause severe tool wear and poor surface integrity, which simultaneously limits the optimal selection of machining parameters. In the present study, an analytical thermal–mechanical model is proposed for the prediction of the three-dimensional (3-D) temperature field in cylindrical turning with chamfered round insert based on a modified slip-line field approach. First, an innovative discretization method is introduced in a general 3-D coordinate system to provide a comprehensive demonstration of the irregular cutting geometry and heat generation zones. Then, a plasticity-theory-based slip-line field model is developed and employed to determine the intensities and geometries of every elementary heat sources in Primary Deformation Zones (PDZ), Secondary Deformation Zones (SDZ) and Dead Metal Zones (DMZ). At last, a 3-D analytical model is suggested to calculate the temperature increases caused by the entire heat sources and associated images. The maximum cutting temperature region predicted is found existing upon the chip-tool contact area rather than the tool edge. Moreover, the rationalities of cutting parameters employed are analyzed along with theoretical material removal rates and ensuing maximum cutting temperatures. The results indicate that the cutting conditions with large depth of cut and high cutting speed are more desirable than those with high feed rates. The proposed models are respectively verified through a series of 3-D Finite Element (FE) simulations and dry cutting experiments of Inconel 718 with chamfered round insert. Satisfactory agreement has been reached between the predictions and simulations as well as the measurements, which confirms the correctness and effectiveness of the presented analytical model.     

母弹飞行稳定性及尾部流场分析

为了得到航弹母弹飞行稳定性及尾部流场特性,通过模拟试验和数值计算进行了研究.试验和模拟结果均表明该母弹飞行稳定,且两结果吻合较好.另外,采用数值计算对尾部流场进行了分析,得到了尾部压力分布特性,表明弹尾部存在涡流区,该区范围和流速随弹飞行速度的增加而增大.      

剥蚀对飞机机翼上蒙皮疲劳寿命的影响分析

剥蚀是影响老龄飞机机翼结构完整性的重要因素之一.文中基于材料的初始不连续状态(initial discontinuity state, IDS),建立了评估剥蚀对机翼上蒙皮疲劳寿命影响的模型,然后利用AFGROW计算了在以压应力为主导的等幅载荷谱作用下,机翼蒙皮针对不同腐蚀损伤程度时的疲劳寿命.还研究了多腐蚀损伤对机翼蒙皮疲劳寿命的影响,结果表明,相对于单腐蚀损伤,多腐蚀损伤大大降低结构的疲劳寿命,但其对剥蚀程度不敏感.与试验结果比较表明,该模型预测结果精确,方法可靠.     

弹道导弹主动段机动可攻击区域研究

为了确定导弹在主动段的可攻击区域,研究了发动机剩余工作时间对可攻击区域的影响,提出了弹道导弹主动段变换打击目标的概念。通过数据仿真得到导弹的可攻击区域,应用几何拟合的方法对可攻击区域进行估计,计算导弹在主动段的实时可攻击区域。仿真结果表明,所提几何拟合方法能够有效地描述发动机剩余工作时间对可攻击区域的影响,可攻击区域的吻合度较高。     

流通面积比对旋流杯油雾速度场的影响

设计了3种不同一二级流通面积比的旋流杯试验件,在气压自模区工况下,运用粒子图像测速仪（PIV）对其出口油雾速度场进行测量,研究了不同流通面积比对旋流杯出口油雾速度场的影响,分析了油雾速度场的结构及其速度分布的变化规律。结果表明:随着一二级流通面积比的增加,旋流杯出口油雾速度场呈现出回流区面积和回流区长度逐渐变小、回流速度逐渐变大、出口射流张角逐渐减小的趋势。此外,从径向速度沿径向分布可以看出,随着流通面积比的增加油雾速度场的抗偏斜能力具有增强的趋势。