Predicting the vulnerability of spacecraft components: Modelling debris impact effects through vulnerable-zones

The space environment around the Earth is populated by more than 130 million objects of 1 mm in size and larger, and future predictions shows that this amount is destined to increase, even if mitigation measures are implemented at a far better rate than today. These objects can hit and damage a spacecraft or its components. It is thus necessary to assess the risk level for a satellite during its mission lifetime. Few software packages perform this analysis, and most of them employ time-consuming ray-tracing methodology, where particles are randomly sampled from relevant distributions. In addition, they tend not to consider the risk associated with the secondary debris clouds. The paper presents the development of a vulnerability assessment model, which relies on a fully statistical procedure: the debris fluxes are directly used combining them with the concept of vulnerable zone, avoiding the random sampling the debris fluxes. A novel methodology is presented to predict damage on internal components. It models the interaction between the components and the secondary debris cloud through basic geometrical operations, considering mutual shielding and shadowing between internal components. The methodologies are tested against state-of-the-art software for relevant test cases, comparing results on external structures and internal components.     

基于三参数幂函数的低周疲劳寿命预测方法研究

为了找到能够更好地预测材料低周疲劳寿命的方法,基于三参数幂函数公式,对引起材料疲劳损伤的原因进行分析,提出了描述损伤能密度与疲劳寿命关系的寿命预测模型。采用高温合金与钛合金等多种材料的低周疲劳试验数据对提出的模型进行分析验证,并将分析结果与传统的Masson-Coffin模型和三参数幂函数公式的分析结果进行对比。结果表明:所提出的损伤能密度模型对不同条件下的材料数据的拟合效果较好,七种不同条件下的材料数据拟合结果中,有六种的相关系数大于0.9,且所有条件下的寿命预测点都在2倍分散带以内,精度高于另两种模型,并且该模型能够确切地描述引起材料低循环疲劳损伤的原因,简洁明了。     

充分发挥郑州航空港区扩散辐射作用的构想——基于增长极视角

2013年国务院批复了《郑州航空港经济综合实验区发展规划》（简称为郑州航空港区规划）之后,学界和政界开始更多地关注郑州航空港区这一增长极自身的集聚功能和经济增长,但怎样正确理解增长极的极化和扩散效应机理以及如何弱化它的负面影响、强化其扩散带动作用的研究成果并不多见。文章在研究增长极的极化扩散效应机理的基础上,提出以下强化郑州航空港区扩散辐射效应的建议：（1）以提高经济效率为主线,预防增长极过度膨胀;（2）掌握增长极辐射力衰减规律,边缘地区不能等着送“货”上门;（3）相对均衡的政策制度安排,有利于整个区域经济的协调发展;（4）加快腹地和落后地区的发展,为承接产业转移提供条件;（5）健全市场经济体制,畅通要素自由流动渠道;（6）调整产业结构趋同化,强化增长极的辐射带动效应。     

三维体心立方晶体声子谱的解析解

考虑到第三近邻相互作用情况下,利用晶格动力学方法,确定晶格振动的动力学矩阵及其本征方程,求解三维体心立方晶体声子谱,给出了非简并情况下声子谱的能量及与其对应的极化向量的解析解。并在第一布里渊区的全空间讨论了声子谱的特性,指出了声子谱能量只在第一布里渊区的主要对称点线面上具有简并现象,并按其极化向量判断了纵向声子与横向声子的特性。     

Reentry trajectory optimization for hypersonic vehicle satisfying complex constraints

The reentry trajectory optimization for hypersonic vehicle（HV）is a current problem of great interest.Some complex constraints,such as waypoints for reconnaissance and no-fly zones for threat avoidance,are inevitably involved in a global strike mission.Of the many direct methods,Gauss pseudospectral method（GPM）has been demonstrated as an effective tool to solve the trajectory optimization problem with typical constraints.However,a series of diffculties arises for complex constraints,such as the uncertainty of passage time for waypoints and the inaccuracy of approximate trajectory near no-fly zones.The research herein proposes a multi-phase technique based on the GPM to generate an optimal reentry trajectory for HV satisfying waypoint and nofly zone constraints.Three kinds of specifc breaks are introduced to divide the full trajectory into multiple phases.The continuity conditions are presented to ensure a smooth connection between each pair of phases.Numerical examples for reentry trajectory optimization in free-space flight and with complex constraints are used to demonstrate the proposed technique.Simulation results show the feasible application of multi-phase technique in reentry trajectory optimization with waypoint and no-fly zone constraints.     

铝合金平板超高速撞击声发射信号S2模态特征分析

对铝合金平板上形成的超高速撞击(HVI)声发射(AE)信号S2模态的特征进行研究,分析其与损伤模式之间的关系。以3 mm厚5A06铝合金平板为研究对象,通过数值仿真获得不同撞击工况下的超高速撞击声发射信号,提取信号中的S2模态,并分析其幅值、能量、频谱等特征。结果表明,S2模态能量随传播距离呈指数衰减;分别随撞击弹丸直径和撞击速度的增加先下降后上升,且在弹丸直径与靶板厚度相近、临界撞击速度时最低。S2模态的中心频率随弹丸直径的增加而降低;随撞击速度的增加而增加;随传播距离的增加向1500 kHz移动。S2模态小波包系数呈凹性的频域范围分别随撞击速度和弹丸直径的增大变窄。在此基础上,当靶板形成穿孔损伤时,可根据S2模态的中心频率推测弹丸的直径;在传播距离和弹丸直径已知的前提下,可根据S2模态小波包系数呈凹性的频域范围推测撞击速度。     

数字样机区域检查流程及其在直升机研制中的应用

为提升直升机产品的市场竞争力,提高数字样机协同设计的效率与质量,提出了数字样机的区域化协调思想以及区域划分原则,建立了规范的数字样机区域检查流程。应用于某民用直升机协同设计,缩短了区域内数字模型加载时间,提高了区域级数字样机干涉检查与维护性分析的效率,验证了区域划分方法及检查流程的有效性。     

直角切削6061-T6铝合金剪切区力学行为及微观结构演化预测

力学行为是塑性变形微观过程的宏观表现,早期的金属切削理论模型没有考虑微观结构对切削力的影响。在考虑热力耦合效应的基础上建立了基于位错密度材料模型的6061-T6铝合金直角切削力预测模型,分析了不同切削参数下基于位错运动的塑性变形机制对切削力的影响。结合等分剪切区和非等分剪切区模型,构建了第一变形区多物理场计算方法,提出一种切屑形成过程中由塑性变形引起的微观结构演化解析模型。通过测量切削力和切屑内晶粒尺寸对模型的可行性进行了初步验证。结果表明：剪切区长度变长引起参与位错滑移的材料增多是切削深度增大导致切削力增大的主要原因。增大切削速度导致切削力的降低不是单一变量影响的结果,而是应变降低引起位错增殖数量减少和温度升高引起位错湮灭作用增加的共同作用结果。非等分剪切区模型正确反映了第一变形区温度和应力的分布特征,且与二维有限元模型分布相一致,建立的第一变形区微观结构演化解析模型能够预测切屑内位错密度和晶粒尺寸。     

利用零运动避免SGCMG框架轴转速死区的方法

研究了应用SGCMG零运动避免框架轴转速死区的方法。利用奇异值分解的方法对SGCMG的零运动进行分析,提取正交的零空间基底与各个基底对应的坐标值。以SGCMG零运动尽量远离零为原则选取性能指标,令性能指标取极小,求解出零空间基底坐标方向的单位列阵。以每一个SGCMG的框架轴转速均大于死区转速为准则,给出了选取零空间基底坐标列阵模长的方法。设计SGCMG零空间基底坐标的调节策略,能使得SGCMG长时间运行在框架轴转速死区外。最后给出含有卫星姿态控制系统的仿真实例,校验了所设计零运动的有效性。     

Three-dimensional temperature prediction in cylindrical turning with large-chamfer insert based on a modified slip-line field approach

Chamfered inserts have found broader applications in metal cutting process especially in high-performance machining of hard-to-cut materials for their excellent edge resistance and cutting toughness. However, excessive heat generation and resulting high cutting temperature eventually cause severe tool wear and poor surface integrity, which simultaneously limits the optimal selection of machining parameters. In the present study, an analytical thermal–mechanical model is proposed for the prediction of the three-dimensional (3-D) temperature field in cylindrical turning with chamfered round insert based on a modified slip-line field approach. First, an innovative discretization method is introduced in a general 3-D coordinate system to provide a comprehensive demonstration of the irregular cutting geometry and heat generation zones. Then, a plasticity-theory-based slip-line field model is developed and employed to determine the intensities and geometries of every elementary heat sources in Primary Deformation Zones (PDZ), Secondary Deformation Zones (SDZ) and Dead Metal Zones (DMZ). At last, a 3-D analytical model is suggested to calculate the temperature increases caused by the entire heat sources and associated images. The maximum cutting temperature region predicted is found existing upon the chip-tool contact area rather than the tool edge. Moreover, the rationalities of cutting parameters employed are analyzed along with theoretical material removal rates and ensuing maximum cutting temperatures. The results indicate that the cutting conditions with large depth of cut and high cutting speed are more desirable than those with high feed rates. The proposed models are respectively verified through a series of 3-D Finite Element (FE) simulations and dry cutting experiments of Inconel 718 with chamfered round insert. Satisfactory agreement has been reached between the predictions and simulations as well as the measurements, which confirms the correctness and effectiveness of the presented analytical model.