可重构柔性多点模具蒙皮拉形模面补偿算法

针对单曲形蒙皮零件,建立了有限元数值模拟的离散模型和等效模型,通过对成形计算时间、垫层变形量和成形零件外形的比较,验证了等效模型的高效性和可靠性.为了消除垫层变形和板料回弹对成形精度的影响,采用有限元等效模型技术,基于位移调整法,提出了先进行板料回弹补偿再进行垫层变形补偿的模面补偿算法,并应用该算法分别对单曲形和双曲形蒙皮零件进行了拉形模面补偿分析.在得到的补偿模面上进行了单曲形和双曲形蒙皮零件成形试验,采用非接触光学测量系统进行数字化测量后,发现成形零件外形误差均在允许范围(±0.5 mm)之内,满足精度要求,验证了该模面补偿算法的有效性.      

运载火箭贮箱排气管路中波纹管力学环境地面模拟验证分析

运载火箭贮箱排气管的主要功能是为了满足增压输送系统在测试阶段的贮箱放气和在发射准备阶段的贮箱排气需求。排气管被破坏可能导致贮箱内的推进剂在封闭环境内聚集,在严重情况下会导致火箭爆炸。利用某运载型号在加注后出现了排气管波纹管破裂的故障现象,通过构建受力模型、进行仿真分析,验证了多因素变形对排气管破裂所产生的影响。仿真分析结果显示,在极限变形情况下,波纹管组件经受交变载荷,产生疲劳,发生破裂。最后,经过1：1地面模拟试验,验证了仿真分析的有效性,同时也为排气管在火箭飞行过程中受力的后续分析提供了技术支撑。     

TC11合金最大m值超塑变形机理

众所周知,应变速率敏感性指数m值是材料超塑性能的重要特征参数,通常m值越大则超塑性越好。介绍了最大m值超塑变形的新方法。该方法的思路是：在塑性变形过程中,通过动态测定m值并实时控制变形速度,使m值始终保持最大值;同时结合TC11钛合金(Ti₆₅Al₃₅Mo₁₅Zr₀3Si) 高温拉伸实验,实现了最大m值超塑变形方法,在900 ℃拉伸时获得了最大延伸率2300%。由金相及电子技术分析发现TC11钛合金超塑性变形以晶界滑移为主,并伴随晶内位错滑移。最大m值法超塑性变形能够使动态再结晶充分发生,是提高钛合金塑性的有效方法。     

航空发动机收扩喷管热态变形的光学测量方法

提出了发动机喷管最小机械直径热态变形的光学测量方法。应用该方法对某型发动机喷管第2排调节片出口处外缘在热态时的变化值进行测量,首次获得了发动机喷管第2排调节片出口处外缘在热态时的变化值,根据此变化值计算出喷管最小机械直径热态变形,为发动机喷管设计、改进、完善提供了重要的数据。     

Shape Modification by Beam Model in FEM

Shape modification and deformation play an important role in the filed of geometry modeling, computer graphics, conceptual design and so on. A novel physically based shape modification approach is presented in this article, with beam model in finite element method (FEM). By means of interactively creating a beam with circle cross section based on pre-defined local coordinate system, the primitive geometry model is embedded in the beam globally or locally. After imposing external loads, such as concentrated force or couple, on selected nodes, their displacement can be computed. Moreover, deflection, axial deformation and twist angle of beam model can also be interpolated using shape function matrix. As a result, object is modified as a part of beam. The proposed approach is linear, simple and fast, by which stretch, bending, taping and twist deformation can be accomplished. Finally, some experimental results are given to demonstrate that the presented method is potentially useful in geometry modeling and shape design.     

Mesh deformation on 3D complex configurations using multistep radial basis functions interpolation

The Radial Basis Function (RBF) method with data reduction is an effective way to perform mesh deformation. However, for large deformations on meshes of complex aerodynamic configurations, the efficiency of the RBF mesh deformation method still needs to be further improved to fulfill the demand of practical application. To achieve this goal, a multistep RBF method based on a multilevel subspace RBF algorithm is presented to further improve the efficiency of the mesh deformation method in this research. A whole deformation is divided into a series of steps, and the supporting radius is adjusted in accordance with the maximal displacement error. Furthermore, parallel computing is applied to the interpolation to enhance the efficiency. Typical deformation problems of the NASA Common Research Model (CRM) configuration, the DLR-F6 wing-body-nacelle-pylon configuration, and the DLR-F11 high-lift configuration are tested to verify the feasibility of this method. Test results show that the presented multistep RBF mesh deformation method is efficient and robust in dealing with large deformation problems over complex geometries.     

一种基于动态挠曲误差估计的“速度+姿态”传递对准方法

为了保证传递对准信息的可靠性及准确性,航姿基准一般安装在舰载武器的附近,离舰艇主基准距离较远,舰艇的挠曲变形对主基准、航姿基准之间的传递对准影响不可忽略。通过将动态挠曲变形模型的相关变量引入到传递对准状态方程中,从而降低动态挠曲变形对传递对准精度的影响。仿真结果表明,该方法有效降低了动态挠曲变形对传递对准精度的影响,满足传递对准的高精度和快速性要求。     

基于自由胀形的弯曲管材变形行为

随着制造业轻量化的发展趋势,复杂弯曲异形充液成形管件的应用日益广泛。为了更好地研究弯曲异形复杂管件在充液成形过程中的变形规律,进行可靠的工艺设计。本文通过结合薄膜理论和塑性变形理论对弯曲管件在自由胀形状态下的应力应变进行了理论解析,并通过有限元(FE)分析对理论计算模型进行了验证。FE分析结果与理论模型基本吻合。同时分析了管材在绕弯过程的硬化行为,并探索了在不同的弯曲硬化状态下弯曲管材在自由胀形过程下的破裂位置的规律,并且用实验进行了验证,实验结果与FE分析结果吻合。     

精密偶件壳体类零件的数控精密加工工艺探讨(一)

对航空航天产品中精密偶件壳体等几类通用零件的数控制造工艺难点进行探讨,阐述一些工艺要点及关键。     

热轧AZ31镁合金超塑变形中的微观组织演变及断裂行为

通过热轧工艺制备了具有细晶微观组织的AZ31镁合金薄板。在250-450℃的温度范围和0.7×10-3-1.4×10-1s-1的初始应变速率范围内研究了热轧AZ31镁合金板的超塑性流变行为。分别通过光学显微镜和扫描电镜(SEM)观察了AZ31镁合金超塑性变形中的微观组织演变和断裂行为,并计算了不同温度下的变形激活能。结果表明,从300℃开始,热轧AZ31镁合金开始表现出超塑性的流变特征。在400℃,0.7×10-3s-1的变形条件下,最大延伸率可达362.5％,显示了良好的超塑性能。在300-400℃的超塑变形温度范围内,AZ31镁合金超塑变形的主要机制是由晶界扩散控制的晶界滑移,而变形温度和应变速率对AZ31镁合金断裂行为的影响主要体现在变形机制从晶内滑移到晶界滑移的转变。