上舱门框体高速数控加工技术

就某轻型公务机上舱门框体零件所采用的高速数控加工工艺、工装的订制、加工刀具、编程、变形控制技术等方面进行研究分析,同时论述了如何解决这类零件加工难点及提高生产效率问题。     

Cross-sectional deformation of H96 brass double-ridged rectangular tube in rotary draw bending process with different yield criteria

Different yield criterion has great difference in predicting the deformation of tube with different material. In order to improve the prediction accuracy of the cross-sectional deformation of the double-ridged rectangular tube (DRRT) during rotary draw bending (RDB) process, Mises isotropic yield criterion, Hill’48 and Barlat/Lian anisotropic yield criteria commonly used in practical engineering are introduced to simulate RDB of DRRT. The inverse method combining uniaxial tensile test of whole tube and response surface methodology was proposed to identify the parameters of Hill’48 and Barlat/Lian yield criteria of small-sized H96 brass extrusion DRRT as well. Then based on ABAQUS/Explicit platform, the FE models of RDB process of DRRT considering Mises, Hill’48 and Barlat/Lian yield criteria were built. The results show that: The variation trend of cross-sectional deformation ratio is same when using different yield criteria. The cross-sectional deformation ratio by using Mises yield criterion is close to that by using Hill’48 yield criterion. However, there is a quite difference between by using Barlat/Lian yield criterion and by using Mises or Hill’48 yield criteria. The prediction values of cross-sectional height deformation by using three yield criteria all underestimate the experiment ones, and the prediction values of cross-sectional width deformation overestimate the experiment ones. By comparing the simulation results of cross-sectional deformation of the DRRT with different yield criteria and experiment ones, Barlat/Lian yield criterion is found to be suitable for describing the RDB process of DRRT.     

像片数目对工业摄影测量精度影响研究

高精度工业摄影测量技术是现代工业制造的一种测量方法，在航空航天、机械制造、军事工业等领域得到了广泛的应用。提高工业摄影测量的精度则是该技术发展的重点之一，本文针对像片数目对工业摄影测量精度的影响做了研究，在控制如光照、反光标志材料、像中心点坐标精度等条件因素不变的情况下，采用固定网型一次性采集共计1200张像片，并等差随机分为17×3组不同像片数目组合，处理得出各组点三维坐标。以重复性作为精度评定标准，通过综合分析得出像片数目对工业摄影测量精度无实质性影响，为进一步研究如何提高摄影测量精度提供参考。     

某型飞机液压油箱内部隔板变形故障分析

在进厂大修过程中,发现多架某型飞机液压油箱内部的隔板出现变形和疑似裂纹的质量问题。通过分析该故障的发生机理,复查修理过程,最终确定故障原因是该型飞机液压油箱增压系统存在设计缺陷。     

超薄零件车削加工变形研究

超薄零件车削加工后存在较大的变形,严重制约了该类关键器件的广泛应用。为实现超薄零件加工变形的预测与分析,基于力学分析,建立了加工仿真系统并进行超薄零件精加工过程模拟研究。实际加工验证了所建立模型的准确性,同时基于该系统对超薄零件加工后变形进行分析,其结果对改进加工工艺和减小工件变形具有指导意义。     

结构变形对斜流压气机性能的影响研究

采用基于有限元的结构静强度分析和CFD全三维流场仿真手段,对某斜流压气机工作状态下结构变形和变形后的气动性能进行研究,结果表明:提出的数值仿真流程能够有效模拟压气机工作状态下结构变形对气动性能的影响,从而为发动机系统参数平衡提供数据支撑;压气机叶片前缘顶部刚度小,变形量大,但对叶轮气动性能影响较小;叶轮尾缘边径向变形对压气机增压能力影响显著;顶部泄漏间隙的变化对压气机效率产生影响.     

A comprehensive numerical model examining the thermal performance of airships

A novel computational model for analyzing the airship’s transient thermal performance under different environmental conditions was developed. Radiative heat transfer and natural convection inside the airship were modeled using the control volume method. The Semi-Implicit Method aiming at the Pressure-Linked Equations algorithm was adopted to solve the control equations. Such approach was able to take into account the solar irradiative heat flux, the infrared radiation at different locations, and the convection both inside and outside the airship. The simulation results, showing the detailed distributions of temperature and velocity on the envelope and inside the airship, were in good agreement with the experimental measurements. The influences of solar position and material radiative properties on temperature distribution, as well as natural convective flow inside airship, were further simulated and discussed.     

双S弯喷管的流固耦合特性研究

为了明晰S弯喷管的流固耦合特性,数值模拟了流固耦合作用下双S弯收敛喷管的结构变形特征及其内/外流特性。结果表明：S弯喷管的圆转方弯曲构型产生了非均匀的流场分布,并增强了结构的弹性特征,它们通过交换气动载荷与变形位移数据形成了S弯喷管流固耦合的作用机理。在气动载荷作用下,S弯喷管沿Y向的最大变形位移为25.3mm,它位于喷管出口上壁面的中心位置。当喷管的结构变形稳定时,第二弯转弯处下壁面的气流加速至局部超音速,壁面静压大幅降低;第一弯下游上壁面附近形成了气流分离区;喷管出口喷流沿轴向向上偏转。流固耦合作用导致S弯喷管的流量系数减小0.6%,推力系数降低1.8%。矩形截面与弯曲构型是影响S弯喷管流固耦合特性的主要几何特征,其中矩形截面能够显著增大喷管的变形位移;S形弯曲构型虽然能够有效抑制变形特征,但它导致喷管多个区域出现变形,喷管的结构变形分布变得更加复杂。     

分子定向及引起的收缩与变形

基于分子定向是塑料凝固时出现的特有现象。探讨、分析分子定向产生的机理以及分子定向所带来的不良后果，为提高塑料制件的质量提供了有参考价值的理论依据。