基于铣抛喷组合工艺的TB6钛合金精铣参数优化

TB6钛合金是航空制造领域承重结构件的重要材料,属于典型难加工材料。开展了TB6钛合金铣抛喷组合工艺试验,研究了不同铣削参数对表面完整性的影响及精铣与喷丸工序间的耦合关系。结果表明,试件表面粗糙度主要受铣削每齿进给量fz影响。fz0.2mm/z时,组合工艺加工后,试件表面粗糙度值Ra较低;fz0.2mm/z时,随精铣fz提高,铣削硬化率下降,喷丸后的表面粗糙度提高;铣喷组合工艺条件下,铣削线速度vs在20~40m/min范围内,硬化率随vs的升高而降低,喷丸区域表面粗糙度升高;vs在40~50m/min范围内,铣削硬化率升高,喷丸区域表面粗糙度降低。切宽ae对试件硬化和表面粗糙度的影响不显著。铣喷组合工艺条件下的精铣参数优化结果为:vs=50m/min,fz=0.2mm/z,ae=1.0mm。铣抛喷组合工艺条件下,可在低于0.4mm/z范围内适当提高铣削每齿进给量fz。     

N-(5-硝基-6-氯-3-吡啶甲基)邻苯二甲酰亚胺的合成

研究了N-(5-硝基-6-氯-3-吡啶甲基)邻苯二甲酰亚胺的合成方法。该法先在室温条件下以邻苯二甲酰亚胺与氢氧化钾反应合成了邻苯二甲酰亚胺钾。然后在70°C条件下,以邻苯二甲酰亚胺钾作为亲核试剂,与2-氯-5-氯甲基吡啶发生缩合反应,制备了N-(6-氯-3-吡啶甲基)邻苯二甲酰亚胺。缩合产物再经过硝化,合成N-(5-硝基-6-氯-3-吡啶甲基)邻苯二甲酰亚胺,其熔点为143.1~143.8°C,收率为90.5%。用红外光谱(IR)、核磁共振氢谱(1HNM R)、气谱-质谱(GC-M S)解析以确定中间体和产物的结构;用高效液相色谱测定合成产物的含量。实验结果表明合成了具有较高含量和较高收率的产品。     

DD6单晶合金循环蠕变性能研究

采用含与不含气膜孔平板试样,研究了[001]、[011]和[111]晶体取向在980℃不同保载时间和应力条件下的镍基单晶合金DD6的循环蠕变性能。研究发现,DD6单晶合金的高温蠕变疲劳性能存在明显的方向性,试样形状及表面状态是影响单晶合金寿命的重要因素,特别是气膜孔的存在显著地降低了材料的循环蠕变寿命;不含气膜孔平板试样蠕变损伤起主要作用,含气膜孔平板试样疲劳损伤起主要作用。同时,在高温条件下,不同保载时间的蠕变和疲劳损伤对试件的破坏起重要作用,蠕变与疲劳的交互作用会大大缩短材料的使用寿命。     

应用六西格玛方法提高TCAS系统可靠性

在大型民用飞机中,TCAS系统是保证飞机安全运行重要的航电系统之一。本文结合航空公司波音737NG机队运行中TCAS系统的故障情况,介绍了运用六西格玛方法的分析过程,有效地改进了TCAS系统的使用可靠性。     

Investigation on surface integrity of electron beam melted Ti-6Al-4 V by precision grinding and electropolishing

Electron beam melting (EBM), as an excellent Additive Manufacturing (AM) technology, enables the printing of Ti-6Al-4 V alloy for a wide range of applications such as aerospace and biomechanical industries. It improves functionality and integrity of components and negates complexities in assembly processes. However, due to the poor surface and sub-surface integrity represented by the rough surface finish and low dimensional accuracy, achieving a favorable surface condition is quite challenging. Therefore, post processing becomes essential for these electron beam melted (EBM-ed) Ti-6Al-4 V alloys. Being the most common technique to improve such parts, milling of Ti-6Al-4 V alloy is very challenging and resulting tool wear issues, due to its unique material properties. Thus, this paper presents a comprehensive study on the surface integrity of EBM-ed Ti-6Al-4 V parts processed by precision grinding and electropolishing, aiming to qualitatively and quantitatively clarify the interrelation between process parameters and processed surface quality. The surface and subsurface characteristics such as profile accuracy, surface roughness, microstructure, defective layer and residual stress before and after post processing were compared and evaluated. The results show that by precision grinding, the profile accuracy was improved from over 300 µm PV to 7 µm PV, while surface roughness (R_a) was reduced from 30 µm to about 2 µm. The layer with partially melt particles was removed, but introduced a deformed subsurface layer with more residual stress. Then by applying electropolishing, the residual stress was released and the deformed layer was removed. In addition, R_a was further reduced to 0.65 µm. The research can serve as a reference for the integration of post machining processes with AM.     

移动IPv6切换性能研究及平滑切换框架的实现

现有IPv4网络的IP地址空间、安全性和服务质量控制等问题,限制了Internet应用的发展,研究IPv6的相关技术,可以推动下一代网络的建设和发展.针对移动IPv6在切换过程中出现的数据包丢失和切换延迟问题,分析了相关的快速、平滑切换和分级管理3种解决方案,并结合IETF草案文档建议,设计实现了一个基于MIPL(Mobile Ipv6 for Linux)的、具有平滑切换性能的移动IPv6切换框架.框架采用将切换过程和缓存管理相分离的松耦合模式,可有效地增强应用系统的可扩展性和可移植性,为基于移动IPv6网络的实时应用系统信息的可靠传输提供一种有效途径.     

基于eN-数据库方法复杂构型飞机转捩预测

为探索边界层转捩对大型运输机在起降条件和有较大层流区的巡航条件下的气动力精确计算问题，通过在三维RANS求解器中引入eN-数据库方法来预测飞行器表面的转捩位置，并探索转捩对气动力的影响规律。方法与目前流行的基于间歇因子控制方程的转捩预测方法相比，具有计算效率高、易于工程应用、且考虑TS不稳定性转捩因素的特点。在此基础上，通过计算NASA梯形翼来分析起降构型条件下气动力受转捩影响的规律，并通过计算DLR－F6翼身组合体来探索三维构型在巡航条件下的气动力精度。使用eN-数据库转捩判断方法的计算结果与实验值吻合较好，验证了所构建的基于RANS求解器的eN-数据库转捩预测方法的有效性，并为大型运输机气动力精确计算提供了分析工具。     

Tribological evaluation of surface modified H13 tool steel in warm forming of Ti–6Al–4V titanium alloy sheet

The H13 hot-working tool steel is widely used as die material in the warm forming of Ti–6Al–4V titanium alloy sheet. However, under the heating condition, severe friction and lubricating conditions between the H13 tools and Ti–6Al–4V titanium alloy sheet would cause difficulty in guaranteeing forming quality. Surface modification may be used to control the level of friction force, reduce the friction wear and extend the service life of dies. In this paper, four surface modification methods(chromium plating, TiAlN coating, surface polishing and nitriding treatment)were applied to the H13 surfaces. Taking the coefficient of friction(CoF) and the wear degree as evaluation indicators, the high-temperature tribological behavior of the surface modified H13 steel was experimentally investigated under different tribological conditions. The results of this study indicate that the tribological properties of the TiAlN coating under dry friction condition are better than the others for a wide range of temperature(from room temperature to 500 C), while there is little difference of tribological properties between different surface modifications under graphite lubricated condition, and the variation law of CoF with temperature under graphite lubricated is opposite to that under the dry friction.     

应用6Sigma改进方法提高TCAS系统可靠性

在大型民用飞机中TCAS系统是重要的飞行安全运行的航电系统之一,其故障会对飞机正常营运造成很大的影响。应用6Sigma原理进行维修管理可以有效地改进TCAS系统的可靠性。结合航空公司波音737NG机队的运行中TCAS系统故障情况,介绍运用6Sienna方法的分析过程达到的实际改进效果。